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In this step-by-step tutorial, I will show you how to 3D print and assemble a Royal Guard helmet from Star Wars. The process begins with purchasing STL files from Galactic Armory and printing the pieces across multiple 3D printers, followed by sanding and post-processing to achieve a flawless finish. I'll walk you through PLA welding, sanding, priming, and painting techniques, including the use of a 2K polyurethane clear coat for a high-gloss shine. The final result is a sleek and smooth helmet with a custom visor installation, perfect for display. Watch the full guide to learn some tips and tricks for 3D printing this iconic Star Wars helmet! Instagram- / thegreat3dini TikTok- / thegreat3dini Check out my other builds here! • In Depth Build Tutorials Chapters- 0:00 - Intro 0:15 - Breaking Down The STL File I used 1:00 - Printing 1:15 - Assembly 1:55 - Sanding & Post Processing 4:32 - Paint 5:00 - Clear Coat 6:18 Display Stand 6:26 - Installing The Visor 7:00 - End Result ----------------------------------------------------------------------------------------------------------------------- -Helmet STL files can be found here: https://galacticarmory.net/ -Helmet Stand That I used: https://makerworld.com/en/models/6702... ------------------------------------------------------------------------------------------------------------------------ Music Credits song: star wars ~ imperial march ~ lofi artist: Closed on Sunday • star wars ~ imperial march ~ lofi song: the clones ~ lofi (1 hour) artist: Closed on Sunday the clones ~ lofi (1 hour) song: maul lofi ~ star wars artist: Closed on Sunday • maul lofi ~ star wars song: rey's theme ~ lofi artist: Closed on Sunday • rey's theme ~ lofi song: jedi fallen order ~ lofi artist: Closed on Sunday • jedi fallen order ~ lofi ------------------------------------------------------------------------------------------------------------------------ Products used! 2K Clear Coat- https://www.youtube.com/redirect?even... High Build Primer- https://www.youtube.com/redirect?even... The Visor I used- https://www.amazon.com/dp/B0CT3RMTD4?... #StarWars #RoyalGuardHelmet #3DPrintedHelmet #StarWarsCosplay #3DPrinting #CosplayTutorial #StarWarsProps