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Yamaha R15 V3 clutch plate change Changing the clutch plate on a Yamaha R15 V3 involves a step-by-step process. Here’s a description of the procedure: Tools Required: • Wrenches (to remove bolts) • Torque wrench • Screwdrivers • Clutch puller tool (optional) • New clutch plates (friction plates and steel plates) • Oil drain pan • New engine oil Procedure: 1. Preparation: • Ensure safety: Place the bike on a stable stand or lift. • Disconnect the battery: For safety, disconnect the negative terminal of the battery. • Drain the oil: Remove the drain plug and drain the engine oil into a container to avoid any mess. 2. Remove the Clutch Cover: • Remove the screws or bolts securing the clutch cover (located on the left side of the engine). • Carefully pull off the cover. You may need to gently tap it with a rubber mallet to loosen it if it’s stuck. 3. Remove the Clutch Assembly: • Loosen the clutch cable: Disconnect the clutch cable from the lever, ensuring you have slack to remove it from the bike. • Remove the clutch springs and bolts: You’ll find the clutch springs held in place with bolts. Remove these bolts (in a crisscross pattern) to prevent uneven pressure on the clutch. • Take out the clutch pressure plate: Once the bolts are removed, gently pull out the pressure plate. • Remove the clutch plates: The friction plates and steel plates will be stacked inside. Remove them one by one. 4. Inspect the Components: • Inspect the clutch basket: Check for wear or damage. Clean the basket if necessary. • Check for excessive wear on the steel plates: If they have any discoloration or grooves, they should be replaced. • Inspect the pressure plate and springs: If they are damaged or worn, replace them as well. 5. Install the New Clutch Plates: • Soak the new friction plates: Before installation, soak the new friction plates in the engine oil to ensure proper lubrication. • Stack the plates: Place the new friction plates and steel plates in the same order as they were originally. Ensure they fit correctly in the basket. • Reinstall the pressure plate: Carefully place the pressure plate back and secure it with the clutch springs. Tighten the bolts in a crisscross pattern to ensure even pressure. 6. Reassemble the Clutch Cover: • Once the clutch assembly is securely in place, reinstall the clutch cover. Make sure to replace the gasket if needed to prevent leaks. • Tighten all the screws or bolts securing the cover. 7. Reinstall the Clutch Cable: • Attach the clutch cable to the lever, adjusting the slack as necessary. 8. Refill the Engine Oil: • Pour in the recommended amount and type of engine oil. Check the oil level and top up if necessary. 9. Test the Clutch: • Before riding, make sure the clutch lever operates smoothly and there’s no slipping. • Start the bike and test the clutch functionality by shifting through gears. 10. Final Check: • Ensure that there are no oil leaks around the clutch cover. • Test ride the bike in a controlled environment to ensure everything works properly. Additional Tips: • Ensure you use genuine Yamaha replacement parts for the best performance. • Always torque the bolts to the manufacturer’s specifications to avoid over-tightening. • Take extra care when reinstalling the clutch cable to avoid any issues with smooth operation. This procedure should guide you through a successful clutch plate change for your Yamaha R15 V3.