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Creating a copy of an old leatherworking hammer in brass. This is a very common shape of hammer for leatherworker and shoemaker, I've always thought it looks super cool! The 3d model is designed in Fusion360 starting from two reference pictures I took myself from the original hammer. It was then 3d printed in green PETG on my CR-10 at 0.1mm layer height, unfortunately I forgot to add rafts in my model so then to make it release from the mold I had to add those by hand with wood filler and wile I was at it I also primed the whole pattern with filler primer and sanded smooth. The sand I'm using is petrobond, the core is made of the same sand aswell, it's sticky enough for a simple shaped core like this one. Index of operation and materials: 1:34 Making the core in petrobond sand 2:00 Making the mold with petrobond sand, baby powder as releasing dust 4:33 Inserting the core in place 4:52 Making risers, help to improve casting quality by increasing static pressure in the mold 5:30 Melting brass in my (now improved) forge and using a brand new graphite crucible 6:06 Removing sprues with metal cutting bandsaw 6:20 Sanding with 2x72 belt grinder to remove imperfection and flashing 6:50 Tiny hole in the face 7:00 Filling it with solder 7:25 Sanding smooth. Off camera also hand sanded up to 1200grit 7:42 Polishing with cotton wheel and fine polishing compound 7:57 Handle material, used ikea cutting board, hardwood. 8:12 Hand planing all sides 8:30 Reference lines 8:57 Tiny finger plane. I love it. 9:17 Shaping the handle with bandsaw and rasps 9:34 Cutting slot for wedge 9:43 Burning the wood with propane torch, looks cool and offer a great texture to grip 10:01 Boiled linseed oil (later applied to whole handle) 10:13 Same cutting board wood wedge, left natural for contrast Thanks a lot for watching, I hope you liked the video! Suggestions and comments are welcome. Leave a like and share to anyone who might be interested! ★Patreon★ / blackbeardprojects ★Website★ http://blackbeardproject.com/ ★Follow me★ Facebook ► / blackbeardprojects Twitter ► / blackbeardproje Instagram ► / black_beard_projects