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This Old House general contractor Tom Silva saves a rotting window with a two-part epoxy filler. (See below or a shopping list and tools.) SUBSCRIBE to This Old House: http://bit.ly/SubscribeThisOldHouse Tom showed Kevin how to repair a rotten windowsill and trim using a two-part "architectural" epoxy. The epoxy is designed to be flexible so that it will not separate from the wood as the wood expands and contracts with changes in humidity. Tom first grinded out the soft, decayed wood using a router. Next, he applied a bonding agent to ensure a good bond between the epoxy and the wood. Tom then traced the profile of the window trim onto a plastic putty knife and cut the knife to match the profile. Tom then dispensed the two-part epoxy using a special caulking gun onto the piece of plastic and mixed the two parts together. He then applied the epoxy to the windowsill and trim using his putty knives. Back in the loft, Tom recommended another application of epoxy for "touch up" and a light sanding before applying paint. Shopping List for How to Fix Rotted Wood with Epoxy: two-part epoxy [https://amzn.to/2wG6uL9], used to rebuild rotted areas painter's tape [https://amzn.to/2MyRA44], for masking off area around the repair long, straight board, used as a straightedge [https://amzn.to/2WuO6V7]. Lexan panel [https://amzn.to/2QWpvCv], for use as an easel for mixing epoxy 100and 120-grit sandpaper [https://amzn.to/2K1tJbj], used to smooth hardened epoxy primer [https://amzn.to/2MApYf3] and paint [https://amzn.to/2IuReqd], used to finish the repair Tools for How to Fix Rotted Wood with Epoxy: router [https://amzn.to/2Ip5Gjn] or cut-out tool fitted with a V-shaped bit [https://amzn.to/2MB2wyp], used to grind out rotted wood paint scraper [https://amzn.to/2Wsiakc], used for scraping off paint from wood surfaces -plastic putty knives [https://amzn.to/2ItxmDw], used to apply epoxy aviation snips [https://amzn.to/2MyId4q], used for cutting profile of wood trim into plastic putty knife double-barrel caulking gun [https://amzn.to/2XzlgPJ], used to dispense two-part epoxy one-and-a-half inch paintbrush [https://amzn.to/2QWUJct] 1-inch-wide paintbrush [https://amzn.to/2Wp7wWm], used to apply bonding agent to wood 3-inch paintbrush [https://amzn.to/2wHO6BD], used to apply primer and paint Two-part architectural epoxy for repairing rotten wood manufactured by Advanced Repair Technology, Inc. [http://www.advancedrepair.com/] About Ask This Old House TV: Homeowners have a virtual truckload of questions for us on smaller projects, and we're ready to answer. Ask This Old House solves the steady stream of home improvement problems faced by our viewers—and we make house calls! Ask This Old House features some familiar faces from This Old House, including Kevin O'Connor, general contractor Tom Silva, plumbing and heating expert Richard Trethewey, and landscape contractor Roger Cook. Looking for more step by step guidance on how to complete projects around the house? Join This Old House Insider to stream over 1,000 episodes commercial-free. https://bit.ly/2GPiYbH Plus, download our app for streaming full episodes to your connected TV, phone or tablet: https://bit.ly/34RYEP5 Plus, download our FREE app for full-episode streaming to your connected TV, phone or tablet: https://www.thisoldhouse.com/pages/st... Follow This Old House and Ask This Old House: Facebook: http://bit.ly/ThisOldHouseFB Twitter: http://bit.ly/AskTOHTwitter Pinterest: http://bit.ly/ThisOldHousePinterest Instagram: http://bit.ly/AskTOHIG For more on This Old House and Ask This Old House, visit us at: http://bit.ly/ThisOldHouseWebsite How to Fix Rotted Wood with Epoxy | This Old House / thisoldhouse