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Have a look at our newest and most performing stationary pile turner Master Toppy Jumbo, with 18-30 pallets processed per hour in optimal conditions. For more info have a look at our website https://toppypackaging.com or get in touch with us at sales@toppypackaging.com 00:00 Feeding of load through conveyor 00:10 Lifting of the load 00:24 Processing of the load with AJ 00:40 Lowering of the load 01:00 Feeding new load with pallet 01:20 Air jogger feature 01:30 Manual removal of the pallet by operator 02:10 Lowering of the load without pallet PILE TURNER MASTER TOPPY AJ JUMBO Pile turners are fundamental machines to have in the packaging, printing and converting industry. Pile turners have proven to be a sensible investment and will deliver a positive ROI as they: • Speed up and improve the quality of printing and the finishing process • Handle different sorts of paper and board • Increase safety and productivity • Avoid mis-feeds by creating air cushion between the sheets The turning and moving of paper and cardboard pallets of different size, weight and format is the main purpose of Pile Turners . This is done by hydraulically lifting and turning the pile. The Air Jogger and Vibration system add extra functionalities to the machine as they allow to: • Accelerate the drying process of printed products • Align the sheets through the use of an aligning gauge • Remove waste sheets • Center the pile on the pallet when equipped with a centering device • Easily separate sticking sheets prior to the printing process • Allow for removal of the pallet as in the second part of this video Toppy has been a leader in the packaging sector for over 40 years. We offer a range of pile turners includes Mobile Pile Turners and Stationary Pile Turners, with or without air and vibration system and with different levels of automation that guarantee a top-quality performance. We have recently installed our latest and most innovative pile turner, created by our finest engineers to meet and exceed the needs for our client in the Marche region who have chosen Master Toppy AJ Jumbo for their production site. This machine: • can process up to 20 pallets per hour in optimal conditions • handles loads of 2000Kg • with pallet sizes up to 1050 x 1450mm The pallets can be fed into the machine from either side through conveyor belts. The pile will be overturned and sent through the machine to continue the process. Air and Jogger will remove dust, align the load and allow for waste sheets to be removed for a high- quality product. The operator can select the progam on the PLC and the machine will gather and analyze data to enable flexible and efficient processes and quickly respond to any issue that may come up. The operator will supervise the process without any physical effort. We are committed to the packaging industry, we keep up with new technologies and produce machines that can be used in multiple sectors including food and luxury packaging. Our aim is to simplify many aspects of operations and provide the best possible conditions to boost efficiency and quality of the product. We have a Team that is available to discuss your every need and customize the machines accordingly. We offer optionals such as: • ACS (Automatic Centering System): The ACS allows automatic insertion and centering of the plastic pallet as well as blowing and alignment of cardboard stacks. After processing the stack and pulling out the pallet in “non-stop cycle”, the centering device will position the load in the middle of the pallet. • Manual centering system: The same result can be achieved manually, when the operator uses a specific program to center the load in the middle of the pallet. • APL (Automatic Pallet Loader): The APL is an automatic loading system to load plastic pallets provided by the main manufacturers of machines utilized in the packaging industry, for a “NON STOP” pallet cycle. The Non-Stop system was especially designed for efficient logistic processes in the printing industry as it ensures smooth processes in non-stop printing. • Safety guards, light curtains, and scanners to avoid any type of injury or interruptions of the flow We will guide our customer through the purchasing phase and offer installation and training as well as spare parts and maintenance with our dedicated customer service line. The PLC allows us to support the client in case of any errors. We can connect remotely and give indications as to how the operator can get the machine up and running again. Our team is available at sales@toppypackaging.com