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From simulation to optimization: the real-world impact of digital twin solutions

What if you could optimize your manufacturing processes in real time, anticipate failures before they happen, and optimize processes with just a few key data points? That’s the power of digital twin solutions—an evolving technology that’s reshaping industries from smart manufacturing to logistics. Host Jason Hehman, Industry 4.0 Vertical Lead at TXI, is joined by Andrew Horner and Alan Gardner, principal engineers at TXI, for a deep dive into what digital twins iiot solutions really are and how companies can start using them today. We break down the common misconceptions surrounding digital twins, moving beyond simple simulations to explore how they function as assistive tools for data-driven decision-making. Along the way, we uncover unexpected insights digital twins can generate, from reducing downtime on offshore oil rigs to solving taxi shortages through data-driven visibility. We also discuss the future of AR and AI-powered digital twins, the role of shared data ecosystems, and why starting small with simple data collection can unlock massive value. Whether you’re an industrial leader looking to implement digital transformation or just curious about the technology driving Industry 4.0, this conversation offers a practical, engaging look at how digital twins are transforming the way we see, predict, and optimize our world. Resources: Connect with Jason Hehman on LinkedIn:   / jasonhehman   Connect with Andrew Horner on LinkedIn:   / andrew-horner-97469920   Connect with Alan Gardner on LinkedIn:   / alancgardner