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PPAP is Pre6 AI’s software solution for Quality and NPD teams in manufacturing plants. Within minutes, PPAP automates the creation of the full APQP/PPAP submission package - specifically PFMEA and Control Plan documents - by combining AI-powered document parsing, visual drawing annotation, and intelligent PFMEA & CP generation. Key Features ✔ 5-Step Guided Workflow with step-by-step process from Process Flow Diagram/Chat upload through to completed Control Plan, with built-in step gating that prevents skipping ahead and ensures data integrity at each stage. ✔ AI-Powered Process Flow Extraction: upload a Process Flow Diagram (XLSX or PDF) and the system extracts all manufacturing operations: step numbers, operation names, machine assignments, process categories, in seconds using AI. Supports hand-drawn PFDs and scanned PDFs. ✔ Automatic Document Metadata Extraction: zero-click extraction of Part Name, Part Number, Customer Name, Drawing Number, Revision, Date, and Traceability Status directly from uploaded PFD title blocks. ✔ Interactive Drawing Annotation: full visual canvas for annotating engineering drawings with dimension balloons. Supports PDF, PNG, JPG, TIFF. Color-coded balloons per operation. Real-time coverage tracking with warnings for unmapped dimensions. ✔ AI-Generated PFMEA: cross-references annotated dimensions against the organization’s FMEA Library to auto-generate a complete draft PFMEA: failure modes, effects, causes, severity/occurrence/detection ratings, prevention and detection controls, recommended actions, and RPN calculations. ✔ Automatic Control Plan Cascade: Control Plan auto-generated from approved PFMEA entries, enriched with dimension specifications from Lens (nominal, tolerance, classification) and control methods. Full traceability links maintained from dimension mapping through PFMEA to Control Plan. ✔ Organization-Wide Knowledge Bases: FMEA Library (shared failure mode reference data by dimension type), Operations Library (reusable operation profiles with machine configs, control methods, and extra failure modes), One user’s imports benefit every PPAP author in the org. ✔ Smart XLSX Import with AI Column Detection: import existing PFMEA, Operations, or Control Plan Sheets from any format. AI auto-detects column mappings regardless of how headers are named, can handle varying customer formats, merged cells, and trailing reference tables. Preview before commit. ✔ Customizable Template Export: upload your customer’s custom PFMEA or Control Plan XLSX template. AI understands the template structure: header rows, data ranges, metadata cell locations, column mappings. It fills the template automatically and returns a ready-to-submit Excel file. Supports multi-row-per-item layouts, non-contiguous data ranges, and formula preservation. ✔ Fully Editable at Every Step: all PFMEA and Control Plan rows are inline-editable. RPN auto-recalculates on severity/occurrence/detection changes. Add, delete, or modify any row. Regenerate from source data at any time without losing manual edits to other rows. ✔ Coverage Tracking and Warnings: real-time coverage progress across all operations and dimensions. The warning system highlights unmapped dimensions, operations without drawings, and missing library entries. One-click navigation to fix each issue. ✔ Classification and Special Characteristics: Character Designator (classification) maintained in parity between PFMEA and Control Plan. Special characteristics flagged throughout the workflow with high-RPN threshold alerts. ✔ Multiple Template Support: organizations can upload and manage multiple PFMEA and Control Plan templates. Select which template to use at export time. Per-template column mapping configuration. Customizability Upload and configure unlimited customer-specific PFMEA and Control Plan templates. Per-template column mapping to match any proprietary format. Organization-scoped knowledge bases that grow smarter with every PPAP submission. Inline editing of all generated content before export. Configurable RPN thresholds for high-risk flagging. Custom operation profiles with machine configurations. All in your browser II No software to install II Be faster than your competition II Instant Design Feedback II Competitive Advantage. Made with ❤️ by Pre6 Get in Touch E: enquiry@pre6.ai M: +91 90086 14960 W: https://pre6.ai/ppap