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Automatic Disc Material Vacuum Packaging Production Line This advanced fully automatic production line integrates cutting-edge technologies to deliver a high-precision, efficient packaging solution, ideal for industries requiring strict quality control and traceability. Its key features and highlights include: Core Functionalities Automatic feeding: Adopts servo-driven conveyors and vision-guided positioning to precisely transfer disc materials into the vacuum packaging chamber. It adapts to various disc sizes (ranging from 50mm to 300mm in diameter) and ensures gentle handling to avoid damage to fragile components. Online printing & labeling: Equipped with thermal transfer printers and high-precision labeling heads, it can print dynamic information (batch codes, expiry dates, serial numbers) and attach labels within ±0.5mm positioning accuracy. Supports multiple label formats (barcodes, QR codes, text) for full product traceability. Label comparison & anti-mixing: Uses machine vision systems to scan labels and compare them with pre-stored product parameters (material type, specification, origin). Automatically rejects mismatched items and triggers alarms to prevent cross-contamination of different materials. Automatic cartoning: Integrates adjustable carton opening mechanisms and robotic grippers, capable of handling cartons of various sizes (length 100-300mm, width 80-200mm, height 50-150mm). Automatically folds carton flaps and seals them with adhesive tape or hot melt glue. Automatic box printing & labeling: Configures side/top labeling options for cartons, printing outer box information (logistics codes, weight, destination) and attaching shipping labels. Supports synchronization with ERP systems for real-time data update. Automatic palletizing: Employs 6-axis robots with vacuum suction cups or mechanical claws to stack cartons onto pallets. Programmable stacking patterns (crosswise, vertical) and compatible with standard pallets (1200×1000mm, 1200×800mm) to maximize storage space. Additional Advantages Wide application range: Specifically optimized for LED chips, semiconductor wafers, electronic connectors, and other small precision parts. Supports vacuum packaging processes (vacuum degree up to -0.1MPa) and dry packaging (humidity control ≤30% RH) to meet strict storage requirements. Intelligent & digital management: Integrates MES (Manufacturing Execution System) to realize real-time monitoring of production data (output, yield, downtime). Supports remote operation via mobile APP and automatically generates production reports for data-driven decision-making. High efficiency & stability: Achieves a maximum production speed of 60-120 units/min (depending on product size) with a failure rate ≤0.5%. Equipped with self-diagnostic functions to quickly locate faults and reduce maintenance time. Flexible customization: Modular design allows easy addition of functions (such as metal detection, weight checking) according to customer needs. Compatible with various packaging materials (aluminum foil, composite film) to adapt to different product characteristics.