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🚧 Tools & Materials You’ll Need Tools Stud finder Pencil & tape measure Level Drill + screws Screwdriver Metal snips or nibbler Drywall saw or oscillating tool Respirator and safety glasses Gloves Materials Wall register (size matched to duct collar) Fasteners (sheet metal screws or wood screws per frame type) Foam or duct sealant / HVAC foil tape Optional: Wood blocking / backing material 📏 Step-by-Step Installation 1. Locate the Duct Opening Use your stud finder to mark: Studs Electrical/plumbing lines Duct centerline Tip: Mark the exact center where the register will mount. 2. **Measure & Mark the Cut Measure the inside opening of the metal duct collar or the register’s “neat opening” dimension. Mark this outline on the drywall — hold the register up to confirm alignment. 3. Cut the Drywall Opening Use a drywall saw or oscillating multi-tool to cut on your outline. Safety Notes: Wear eye protection and a respirator (dust). Cut slowly to avoid hitting studs or wiring. Check behind wall: Once cut, reach inside and confirm you see the edge of the metal duct. 4. Trim the Metal Duct Opening (if needed) If there’s no collar or the metal edge isn’t flush with drywall: Use metal snips or a nibbler to trim or shape the duct edge to match the register. Smooth sharp edges with a file or sheet metal edge protector. Ensure the register sits flat and snug — no gaps. Best practice: Have at least ½" of metal edge around the opening for screws. 5. Add Support Behind the Wall (Optional but Recommended) If the drywall-to-duct gap is large or the metal isn’t solid: Insert a wooden backing block between studs. Screw it into place through drywall. This gives screws something solid to hold. This step helps prevent rattling registers. 6. Install the Register Option A — With a Duct Collar Fit the register’s flange over the opening. Align so it’s straight and level. Secure with sheet metal screws into the metal duct or into backing. Seal edges with HVAC foil tape or sealant. Option B — Flush to Wall Place register frame into wall opening. Use screws provided with register into: Wood blocking Drywall anchors or Metal duct if accessible Check that louvers open/close freely. 7. Seal for Efficiency Use foil HVAC tape or HVAC-approved sealant: Around the register flange Between the register and duct Anywhere you see air gaps This improves heat delivery and keeps air from leaking into wall cavities. 8. Final Level & Test Use a level to confirm the register is straight. Turn on heating to test airflow. Check for air leaks around edges and reseal if needed. 🛠️ Tips & Troubleshooting ❗ Register Too Big/Small? Too big: use a larger collar adapter or build a frame. Too small: trim metal carefully; use drywall jamb if needed. ❗ Air Leaks Around Edges? Seal with: HVAC foil tape Silicone sealant Foam gasket tape behind register ❗ Register Won’t Sit Flat? Add blocking or shims behind drywall. Check for uneven drywall cutting. ❗ Metal Edge is Sharp? Use a file or edge protector. Wear gloves. @Iknowenoughtobedangerousfarm