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In this episode of Jimbo’s Garage, we tackle a seriously complex aluminum fabrication project — building a custom 15-foot radius handrail using 2x4x.250 wall aluminum tubing. From cutting and capping to TIG welding with helium and dialing in those smooth, seamless finishes — this build showcases the tools, techniques, and tricks that make heavy aluminum fabrication look clean and pro. Whether you're into metalwork, TIG welding, or just love seeing a project come to life, this one is packed with insight and inspiration. Plus, Jimbo shares tips on: Why aluminum blades are a must 🛠️ The benefits of helium for thick aluminum welds ⚡ Using beeswax to keep flap discs cutting clean 🐝 Out-of-position welding challenges and how to deal with them 🤯 Tools & Gear Used Evolution 15" aluminum cut-off saw HTP TIG 301 & 221 with water cooling + helium mix Architect welding helmet Champion blades & accessories 🔥 Finished install overlooks the ocean and looks slick — stay tuned 'til the end for the final reveal! HTP: https://usaweld.com/?ref=JIMBOSGARAGE Black Stallion Welding: https://amzn.to/2XJHBJV Champion Cutting Tool Corp: https://www.championcuttingtool.com/ King Metals: https://kingmetals.com/ https://www.aketek.com/en/distributors Grinding wheels I use: https://amzn.to/2PPdEpo Buy a Jimbo's Garage Welder holders here: https://www.jimbosgarage.com/shop Camera I use: http://amzn.to/2CfEFOi Follow Jimbo: Facebook: / theofficialjimbosgarage Twitter: / jimbosgarage Instagram: / jimbosgarage About Jimbo's Garage: Jimbo's Garage is a channel to watch real metal, steel, welding and wood projects.