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Maintaining an Air Circuit Breaker (ACB) is crucial for ensuring the safety and reliability of electrical systems. Here's a step-by-step guide for ACB maintenance, typically performed during routine shutdowns or preventive maintenance periods: --- 1. Safety First Isolate power supply before starting any maintenance. Use proper PPE (Personal Protective Equipment). Display warning signs and lockout/tagout devices. --- 2. Visual Inspection Check for any signs of overheating, arcing, or physical damage. Look for dust, corrosion, and moisture inside the breaker compartment. Inspect the condition of the insulation and terminal connections. --- 3. Cleaning Use a dry lint-free cloth or a vacuum cleaner to remove dust. For stubborn dirt, use isopropyl alcohol sparingly. Avoid using water or any conductive liquids. --- 4. Mechanical Operation Manually operate the breaker several times to check smooth movement. Listen for unusual noises or sluggish operation. Check the spring charging mechanism and interlocking system. --- 5. Contact Inspection Inspect main and arcing contacts for pitting, erosion, or wear. Measure contact resistance (typically using a micro-ohmmeter). Replace contacts if wear exceeds the manufacturer’s specified limit. --- 6. Lubrication Apply recommended grease or lubricant to moving parts like: Hinges Latching mechanisms Operating linkages Avoid over-lubrication. --- 7. Electrical Tests Insulation resistance test using a megger (typically 1 kV). Contact resistance test. Trip unit testing, including: Overload Short-circuit Ground fault (if available) --- 8. Functional Tests Test manual and electrical closing/tripping. Verify control wiring and indications. Ensure remote operation works (if applicable). --- 9. Reassembly and Documentation Tighten all connections to specified torque values. Close all covers and remove tools. Record all test results and actions taken in a maintenance log. --- 10. Re-Energize Remove lockout/tagout. Slowly re-energize the system and monitor for any abnormalities. --- Would you like a checklist or maintenance schedule template for your team? Here's a YouTube video description you can use for a video about an ACB (Air Circuit Breaker): --- 🔌 Understanding ACB (Air Circuit Breaker) | Working, Types & Applications ⚡ Welcome to [Your Channel Name]! In this video, we break down everything you need to know about Air Circuit Breakers (ACBs) — from their working principle to types, construction, and real-world applications. ✅ Topics Covered: What is an ACB? How does an Air Circuit Breaker work? Types of ACBs (Plain Break, Magnetic Blowout, etc.) Advantages of ACBs over other circuit breakers Where ACBs are used in power systems Maintenance tips and safety precautions 📘 Perfect for electrical engineers, students, and anyone curious about power system protection devices. 👍 Don't forget to like, comment, and subscribe for more electrical engineering content! 🔔 Turn on notifications so you never miss an upload. #ACB #CircuitBreaker #ElectricalEngineering #PowerSystem #AirCircuitBreaker #EngineeringExplained #ElectricalSafety --- Would you like this in a shorter version or tailored to a specific audience like students or professionals? like and subscribe my channel - link- / @kundansharma-s6m