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Reliable DC Backup for Breaker and Relay Panels Powerpack with Battery Backup – Smart and Compact Substation Solution In many substations and industrial installations, a dedicated station battery system is not available. However, reliable DC supply is absolutely critical for operating: • VCB Close and Trip Coils • Protection Relays • Indication Lamps • Control Circuits To solve this challenge, the Powerpack with Battery Backup is designed as a compact and intelligent DC source for breaker and control relay panels. Why This Powerpack Is Important In substation systems, even a short interruption of DC supply can: • Prevent breaker tripping • Disable protection relays • Create unsafe operating conditions This Powerpack ensures stable 110V DC output, even when AC input supply fails. Technology and Design The unit is built with: • Robust SMPS based hardware • Microcontroller based advanced control • Inbuilt 12V 7Ah maintenance free sealed battery • Intelligent charging and monitoring system The internal battery gets charged from AC input supply and provides DC output to operate breaker coils and essential auxiliary circuits. Key Technical Highlights Input Supply 110V AC range 88 to 132V 230V AC range 175 to 275V Output 110V DC With AC Supply Available Continuous Load 100 Watts Impulse Load 450 Watts for 240 milliseconds Without AC Supply Continuous Load 100 Watts for 15 minutes Impulse Load 450 Watts for 10 pulses This ensures multiple breaker close and trip operations during emergency conditions. Built-In Protection Features • Short circuit protection with internal 6A fuse • Over voltage protection • Output overload indication • Battery drain protection during storage or transit • Battery voltage and charging status indication These features increase system reliability and protect connected equipment. Mechanical Advantages • Compact size 245 mm width, 135 mm height, 227 mm depth • Net weight 5.5 kg • Wall mounting type • Separate battery compartment for easy replacement Ideal Applications • 11kV and 33kV VCB panels • Control and relay panels • Substations without station battery bank • Industrial feeder panels • Retrofit modernization projects Professional Insight With my experience in transformers, VCB panels, and substation testing, I strongly believe control power reliability is equally important as power capacity. Many breaker failures during fault conditions are not due to the breaker itself, but due to DC supply failure. A compact and intelligent powerpack like this can significantly improve operational safety and reduce overall project cost compared to a full station battery system. If you are working on VCB panels, relay panels, or substation projects, let us discuss how to improve your control power reliability. Selvanathan Tamilkannan Marketing Director RTS EVERGREEN EXPORT AND IMPORT ENTERPRISES Power and Distribution Solutions