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In this video I start to tear down the Clark C500Y45 forklift steering assembly to try and figure out what the problem is. I see the new problem is that the Clark dealership wants over $2000 USD for the whole assembly (part# 1618298) and I only paid $1000 for the entire forklift. So, we will try to get this thing cleaned out in the next video and go from there. ***************************** Music: Farewell Musician: Ilya Truhanov URL: https://icons8.com/music/ ***************************** AI Filler Clark 1618298 is a manual steering gear assembly (worm-and-sector style), designed for models including the C500 and similar Clark forklifts allforkliftparts.com +13 powerbrake-drivetrain.com +13 spareparts-shop.co.uk +13 . Available in remanufactured form as 1618298-R, often with casting number 5672781, priced around US $1,550 powerbrake-drivetrain.com . Also available new or remanufactured aftermarket from suppliers like TotalSource ($720) and Intella Parts ($940) Intella Parts +2 Modern Shop +2 Intella Parts +2 . 📐 Technical Specs & Compatibility Manual unit with a 7/8″ input shaft, 36 splines (common to Clark and similar industrial tractors). Compatible with models: C500, H50, H355, C500Y45, etc. Modern Shop +12 lesmachineriesst-amant.com +12 spareparts-shop.co.uk +12 spareparts-shop.co.uk +5 powerbrake-drivetrain.com +5 TVH +5 . Weighs approximately 25 lbs (11.3 kg) . 🛠️ Rebuild & Replacement Options Remanufactured units are common—rebuilt cores, seals, gaskets, and surface refinishing—usually warrantied. Aftermarket suppliers (TotalSource, Aztec Hydraulics, Intella) offer new or reman parts with core-return policies Intella Parts +3 Aztec Hydraulics +3 Aztec Hydraulics +3 . Typical pricing: $720 new (TotalSource) $940 reman (Intella) $1,550 reman (OEM rebuild via Power Brake Drivetrain) Modern Shop Intella Parts +1 Intella Parts +1 Scribd +2 powerbrake-drivetrain.com +2 Scribd +2 . ⚙️ Related Steering Components When servicing the steering gear, also check or source: Pitman shaft – e.g. Clark 898457 lesmachineriesst-amant.com +6 Scribd +6 spareparts-shop.co.uk +6 Aztec Hydraulics +8 eBay +8 spareparts-shop.co.uk +8 . Steering valve / control unit – conversions for power-assist vs manual gear types . Steering cylinder – used in power-steer models (e.g., part 180040) Scribd . Tie rods, bushings, seals – items like CL136861, CL103405, CL1614023 etc. allforkliftparts.com . 🔄 Installation & Maintenance Tips Removal: Disconnect pitman arm and column, unbolt from frame. Rebuild/reman: Units typically restored with new bearings, seals, gaskets—check warranty coverage. Installation: Center gear before mounting pitman arm, torque fasteners per Clark’s TM 10‑3930‑647‑14&P technical manual from 1981–89 Scribd +1 Scribd +1 . Hydraulic conversion: Manual gear may need a steering valve and cylinder if converting to power-steer. 📚 Documentation & Diagrams Premium technical manual (TM 10‑3930‑647‑14&P) includes steering section, gear diagrams, torque specs, and rebuild procedures powerbrake-drivetrain.com +4 spareparts-shop.co.uk +4 allforkliftparts.com +4 Scribd +1 Scribd +1 . Parts exploded diagrams can be found on Jack’s Small Engines (C500Y45 models) powerbrake-drivetrain.com +5 Jack's Small Engines +5 Scribd +5 . TVH and other parts suppliers provide full system schematics and part references TVH . ✅ Summary The 1618298 manual steering gear is the OEM steering box for Clark’s C500Y45 forklift. Whether you choose a new OEM, remanufactured, or aftermarket replacement depends on budget and warranty preferences. Additionally, servicing related components—pitman arm, valve, cylinder—is essential for a robust steering system.