12 Million Cars Recycled Every Year - The Complete Process скачать в хорошем качестве

12 Million Cars Recycled Every Year - The Complete Process

🚗♻️ How Millions Of Old Cars Are Recycled Into New Steel - Complete Process Every year, 12 to 15 million cars reach the end of their life in the United States alone. But these vehicles don't go to waste - they get completely recycled! Watch the incredible process of how old cars are transformed into new steel through massive industrial recycling operations. ⏱️ VIDEO TIMELINE: 00:00 - Introduction: 12 Million Cars Per Year 00:10 - Industry Scale & Statistics 00:20 - Arrival at Recycling Facility 00:30 - Removing Valuable Parts 00:50 - Draining Hazardous Fluids 01:10 - Crushing Process Begins 01:30 - Car Gets Flattened 01:50 - Transport to Shredding Facility 02:00 - The Massive Industrial Shredder 02:20 - Shredded Material Output 02:30 - Magnetic Separation (Steel & Iron) 02:50 - Eddy Current Separation (Aluminum & Copper) 03:10 - Additional Material Sorting 03:30 - Steel Mill Processing 03:50 - Molten Steel at 1,500°C 04:10 - Creating New Steel Products 04:30 - Environmental Benefits 04:50 - Complete Recycling Cycle 📊 INCREDIBLE STATISTICS: *Annual US Car Recycling:* 12-15 million vehicles recycled per year 95% recycling rate for end-of-life vehicles 14 million tons of steel recovered annually 75% of total car weight gets recycled $25 billion industry supporting 140,000+ jobs 9,000+ recycling facilities nationwide *The Recycling Process:* 🔧 *STEP 1: Dismantling* Before recycling begins, valuable parts are removed: Battery (99% recyclable lead-acid) Catalytic converter ($50-$1,000 value in precious metals) Engine and transmission (if functional) Wheels and tires Doors, bumpers, seats, and usable parts Fluids drained: oil, coolant, brake fluid, gasoline 🛡️ *STEP 2: Hazardous Material Removal* Environmental safety requires removing: Airbags (deactivated safely) Mercury switches (from older vehicles) Air conditioning refrigerant All automotive fluids Batteries and electronics 💥 *STEP 3: Crushing* Hydraulic press applies 2,000+ PSI pressure Full car flattened to 1-foot thickness in seconds Makes transportation economically viable One truck carries 30+ flattened cars 🔨 *STEP 4: Industrial Shredding* Massive shredders use 3,000-8,000 horsepower Tears entire car into fist-sized pieces in 60 seconds Processes one car every 45-60 seconds Outputs mixed material: steel, aluminum, plastic, glass, rubber 🧲 *STEP 5: Magnetic Separation* Powerful electromagnets extract ferrous metals Captures approximately 80% of vehicle weight Steel and iron separated for steel mill processing Remaining materials continue to next separation ⚡ *STEP 6: Eddy Current Separation* Separates non-ferrous metals (aluminum, copper, brass) Uses magnetic fields to make metals "jump" off conveyor Aluminum goes to aluminum recycling facilities Copper sold separately (highly valuable) 🔍 *STEP 7: Advanced Sorting* Air classification removes light plastics and foam Screens separate by size Optical sensors identify plastic types Hand-sorting for quality control Materials sorted into pure streams 🔥 *STEP 8: Steel Mill Processing* Scrap steel melted at 1,500°C (2,700°F) Impurities removed during melting Refined molten steel ready for forming Poured into molds or formed into sheets/beams ♻️ *STEP 9: New Products Created* Recycled steel becomes: New car parts and body panels Construction steel beams Rebar for concrete reinforcement Appliances and machinery New vehicles (25% recycled content average)