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Sublimation printing is one of the most common ways to print images onto synthetic fabrics and materials. You may obtain clear and colorful image which will virtually never fade. What does sublimation mean? The word sublimate comes from the Latin for “to raise, lift, or exalt.” As a technical term, sublimation is used to describe any mass transfer process where a solid matter transitions to its gaseous phase without first passing through an intermediary liquid phase. The sense of “lifting” is relevant here because sublimation transfer always involves vapor. In addition to sublimation printing, another common process involving sublimation is freeze drying. What is sublimation printing? Sublimation printing, also known as dye sublimation printing, is a printing technique that involves applying a heat press to a sheet of transfer paper that has been printed with special solidified inks. Once heated, these solidified inks become vaporized into a gas. The gas then permeates the fibers of polyester textiles or other plastic materials, creating a perfect graphic. To understand how sublimation printing is distinct, think about your typical home or office printer. In a typical inkjet printer, the ink is sprayed directly onto the paper as a liquid. The liquid ink then dries on top of the paper through a combination of air and heat, becoming a solid. Sublimation printing is different in that it involves to steps. The first step looks something like inkjet printing: liquid inks are applied to the transfer paper, where they dry into a solid. But the second stage is what makes sublimation printing unique: the solid inks are then vaporized and transferred to the poly-material without ever passing through their liquid state again. How does sublimation printing work? 1. Drafting the design for sublimation prints. In order to create a towel with sublimation printing, the graphics need to be designed. 2. Printing the design onto transfer paper with sublimation inks. Using a specialized digital printer, the design is printed onto a large ream of transfer paper using specialized sublimation inks. The inks are liquid within the cartridge, but are formulated to become solids especially quickly once printed. 3. The sublimation process. Once the transfer paper has been printed with the design, the ream of transfer paper is aligned with a bolt of polyester side of terry fabric so that the printed side is facing the fabric. The transfer paper and the fabric are then fed into a heated roller. The sublimation process takes place within this heated roller. Through a combination of pressure and heat (between 200 and 220 degrees Celsius), the solid sublimation ink on the transfer paper becomes so hot that it evaporates and diffuses before it even has a chance to melt. This intense heat also opens the pores of the polyester fabric, allowing the ink vapor to work its way deep into the fabric. Once the heat has been removed, the pores of the fabric snap closed, capturing the ink vapors. The ink then quickly reverts back to its solid state within the fabric. As a result, the material has been permanently dyed with a full color, high resolution image. 4. Cutting and sewing the sublimated fabric. The result of this process is a long bolt of fabric that is dyed according to the predetermined design specifications. The transfer paper can now be discarded. The individual pieces of fabric are then cut out and sewn together to create complete garments. In Mayer Orme Tekstil you can select any design and print on the fabric you want. We offer various option for cooperation: blank fabrics and towels for printing, printed fabrics in rolls or ready made garments - fully customized. Check out our fabrics catalogue to see more options: https://www.mayerorme.com/fabrics-for... Contact our sales team to get quotations or place an order: +90 258 502 00 33 +90 543 502 00 33 export@mayerorme.com