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Welcome back to NEXTGEN MANUFACTURING! Today we’re going Inside the Factory where Sikorsky builds the CH-53K King Stallion—the U.S. military’s largest, heaviest, and most powerful helicopter, engineered for extreme heavy-lift missions and harsh environments. This cinematic 4K factory tour reveals the precision, robotics, and testing needed to assemble a rotorcraft built to lift 35,000+ lbs (15,900+ kg). This is heavy-lift engineering at its peak. We follow the full build workflow—from forging and balancing the seven-blade rotor system, to integrating the three-engine drivetrain and gearbox, to final airframe alignment, stress testing, and flight readiness checks. 🚁 What you’ll see in this Extreme Factory Tour: Phase 1: Rotor System Forging ⚙️ How the massive seven main rotor blades are shaped, balanced, and verified for stability and lift. Phase 2: Powerhouse Assembly 🧠 Installation of the T408 turboshaft engines and the synchronized gearbox—the heart of the King Stallion’s lifting power. Phase 3: Final Airframe Integration 🏗️ Fuselage, cockpit, landing gear, and folding tail boom alignment inside oversized aerospace assembly bays. Phase 4: Stress Testing & Flight Prep 🎯 Full-load structural checks, system verification, and the first controlled rotor rotation before initial flight. Subscribe to NEXTGEN MANUFACTURING for more Inside the Factory documentaries—and comment what heavy-lift machine you want to see next! #howitsmade #factorytour #documentary #insidethefactory #CH53K #KingStallion #sikorsky #fullprocess #manufacturing #engineering #military #technology #automation #robotics #nextgentech #scienceandtechnology #viral #trending ⚠️ DISCLAIMER 🔍 Digital Creation: This video is AI-generated for educational/documentary purposes only. ⚖️ Informational Use Only: Content may not accurately represent real-world events or specifications. ❗ No Affiliation: Any resemblance to actual persons, organizations, or events is coincidental.