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I put this off long enough… During the VR6 E30 swap, I knew the factory thermostat housing was going to be a tight fit — but once everything was mocked up, it was clear the stock setup simply wasn’t going to work in the E30 chassis. Clearance issues around the thermostat housing forced me to completely redesign the cooling system layout. In this video, I: Design and build a custom thermostat housing Relocate the VR6 thermostat for proper chassis clearance Rework the hose routing Convert the system into a fully closed-loop, self-bleeding cooling system If you're doing a VR6 swap into an E30, or fighting cooling issues on a custom engine swap, this is a realistic look at what it actually takes to make everything fit and function properly. This is part of my turbo VR6 E30 build where almost nothing is truly “bolt-in.” Fabricating a reliable custom cooling system is one of the most overlooked parts of a swap like this. More fabrication and problem solving coming soon. Car: BMW E30 Engine: Turbo VR6 Custom cooling system fabrication Custom thermostat relocation Subscribe to follow the full VR6 E30 build. Chapters: 00:00 A Video I Did Not Want To Make 00:52 The Thermostat Clearance Problem 01:34 How This Will Work On Paper 05:35 Hose Routing for a Closed-Loop System 08:28 Cold Side Fabrication 10:00 Hot Side Fabrication 16:05 Final Mockup & What’s Next