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📢 Receive Comprehensive Mathematics Practice Papers Weekly for FREE 😊 Click this link to get: ▶️▶️▶️ https://iitutor.com/email-list/ ◀️◀️◀️ 🔥 Discover the Secrets of Industrial Soap Production with "Hot Brine and Steam Jets" 🔥 Have you ever wondered how those everyday bars of soap are made on an industrial scale? Join us as we dive deep into the fascinating world of soap production in this eye-opening video! 🛢️ Industrial Soap-Making: Witness the magic when blended fats like beef tallow and coconut oil meet concentrated sodium hydroxide in massive kettles. But that's just the beginning! We'll show you how steam jets heat this alkaline mixture, setting the stage for the incredible saponification process. 🌊 Hot Brine and Precipitation: Explore the ingenious "salting out" technique as we add hot brine to the mix. Watch as the soap curd separates from the aqueous layer, a crucial step in soap production. We'll also reveal how this process allows us to extract glycerol, a valuable resource used in everything from toiletries to pharmaceuticals. 🧼 From Curd to Bars: Follow the journey of soap from its curd-like form to the final product. Discover how the soap is carefully vacuum-dried before transforming into familiar soap bars, flakes, or powders you use daily. 🔬 Laboratory Insights: Want to try making soap in a school laboratory? We've got you covered with a simplified, safe and educational method. Learn the step-by-step process, including determining the right amount of sodium hydroxide solution, adding the perfect ingredients, and testing the final product for that foamy goodness! ⚠️ Safety First: Throughout this adventure, we'll emphasize the importance of safety. When dealing with chemicals like sodium hydroxide, protective gear is a must. We'll provide crucial safety tips for a smooth and secure soap-making experience. Get ready to immerse yourself in the captivating world of industrial soap production. Whether you're a curious learner or just fascinated by the science behind everyday products, "Hot Brine and Steam Jets" will leave you informed and inspired! Don't miss out—hit that play button now! 🎬🧼🔬 Conditions of saponification 1. Industrial soap-making The blended fats (e.g. beef tallow and coconut oil) are mixed with concentrated sodium hydroxide in large vats called 'kettles'. • Steam jets are used to heat the alkaline mixture. • Following saponification, hot brine is added to precipitate ('salt out') and wash the soap. The soap curd separates from the aqueous layer. Salting out precipitates ionic substances by greatly increasing the concentration of ions in the solution. • The aqueous layer is pumped out and processed to extract the glycerol, which is purified and used for many applications, including toiletries, cosmetics and pharmaceuticals. Water is added to the soap curd to remove salts and alkali. • The soap is vacuum-dried before processing into soap bars, flakes or powders. 2. Laboratory It is impossible to prepare soap by heating the fat/oil mixture with steam and removing the glycerol to increase the product yield in the school laboratory without considerable difficulty, so a one-step process is more appropriate. It is also easier to use oil, such as olive oil. A fat/oil mixture requires more heating, so oil is a safer saponification method. Nor is it possible to use very high temperatures or pressures in the school laboratory, so the mixture is boiled instead. Salt can be added after the boiled solution has cooled. A suitable method for the production of soap in a school laboratory is as follows: 1. Add 10mL of olive oil to a beaker with boiling chips (to prevent superheating). 2. Determine the stoichiometric amount of 6 mol L-1 sodium hydroxide solution to use (around 200-300mL) and add this with care (it is extremely corrosive) to the beaker over a heater–stirring hot plate with a magnetic stirrer. 3. Allow simmering until no more oil is visible. 4. Cool and add 50mL sodium chloride to the mixture. 5. Heat for 10-15 minutes. 6. Cool and filter through glass wool to remove any solid sodium hydroxide or chloride. 7. Take a sample of the soap and add to water to see if it foams when agitated. Safety issues Wear safety glasses and protective clothing, as sodium hydroxide is caustic. The soap contains some excess alkali and should not touch the skin. Boiling should be gentle to avoid spitting. Place a clock glass over the beaker to prevent this from happening.