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In this video, I will walk you through all the essential design calculations needed to size a hydraulic cylinder from scratch. Whether you're a beginner or an experienced mechanical designer, this tutorial will help you understand how to perform each calculation step-by-step. What You’ll Learn: How to calculate bore diameter based on hydraulic force and pressure determining the correct piston rod diameter to handle buckling and tensile loads Estimating stroke length and daylight for your cylinder design Calculating cylinder wall thickness using Lame’s equation How to size and select bolts or tie rods for end caps and tie-rod cylinders Selecting the ISO thread size for the piston rod Choosing the right hydraulic cylinder construction type (Tie Rod, Welded, Bolted, etc.) By the end of this video, you’ll be able to design a complete hydraulic cylinder, ensuring strength, safety, and proper functionality. Chapters: 00:00 What we will learn 00:29 Why a Designer should Design Hydraulic cylinder 06:35 Hydraulic cylinder Working pressure selection 08:50 Hydraulic cylinder Stroke and daylight estimation 10:02 Hydraulic Cylinder bore sizing calculation 12:41 Hydraulic piston rod’s sizing calculation 15:32 Hydraulic Cylinder wall thickness calculation 17:13 Type of hydraulic cylinder design 19:39 Number of screws calculation for cylinder end cap #hydraulic #hydraulics #hydraulicsystem #mechanicaldesign #Machinedesign #Mechanical #Solidwork #Mechanicalengineering #mastermechanicaldesign