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The Hydraulic Flushing Rig is an advanced and industrial-grade system designed to meet the rigorous demands of hydraulic system cleaning and maintenance. Developed by Neometrix Defence Limited, it provides a robust and efficient solution for flushing pipelines and hydraulic systems by eliminating contaminants that may cause damage, inefficiency, or premature equipment failure. Engineered with precision and cutting-edge technology, this rig ensures compliance with NAS, ISO, and SAE cleanliness standards, making it suitable for use in industries such as aerospace, automotive, defense, energy, and heavy machinery. Visit Us at https://neometrixgroup.com/products/h... Key Features and Advantages 1. State-of-the-Art Flushing Process Employs a high-turbulence flow mechanism to dislodge and carry contaminants out of the hydraulic system. Continuous fluid recirculation with integrated filtration ensures consistent and measurable cleanliness levels. Cleanliness verified through NAS/ISO cleanliness codes, achieving micrometer-level precision. 2. Sophisticated Multi-Stage Filtration System Includes booster line filters 10, 6, 3 microns, pressure line filter 3 microns, and return line filter 10microns. Each filter has visual and electrical clogging indicators to notify users when replacements are required. Eliminates even the finest contaminants, ensuring the protection of downstream equipment. 3. High-Capacity Hydraulic Reservoir Constructed from corrosion-resistant SS-304 stainless steel with a massive 600-liter capacity. Features a level indicator, temperature gauge, and a breather filter 40 microns to ensure the fluid remains uncontaminated during operation. 4. Dual Motor Pumping System for Precision and Power Variable Displacement Pump. Maximum working pressure 350 bar. Displacement 71 cc/rev. Flow capacity Up to 140 LPM at reduced pressure and 35 LPM at maximum pressure. Booster Pump: Fixed displacement pump with a maximum flow of 200 LPM and a pressure of 10 bar. Both pumps are driven by high-efficiency three-phase induction motors 5.5 kW and 30 kW ensuring continuous duty performance. 5. Advanced Monitoring and Control Panels Electrical Panel: Features indicators for pressure, temperature, flow, oil level, operational hours, and clogging status. Equipped with an emergency stop switch and independent start and stop controls for booster and main pumps - Mechanical Panel: Includes pressure gauges for booster, supply, and return lines, as well as needle valves for precise flow and pressure adjustments. DRO Systems: Microcontroller-based digital readouts DROs display real-time pressure, temperature, and flow data with high accuracy. 6. Integrated Cooling System Air-cooled system with a 2 HP motor ensures the hydraulic fluid remains below 60 degrees Celsius even under heavy-duty operation. Cooling performance of 21.5 kW at 140 LPM ensures optimal temperature management for extended operation. 7. Robust and Portable Design Built on a welded skid frame made of reinforced steel with forklift slots and lifting hooks for easy transportation. Compact dimensions make it suitable for deployment in confined industrial spaces. 8. Safety and Reliability Equipped with interlocks including emergency stop push buttons, low oil level cut-off switches, and over-temperature protection. Pressure relief and unloading valves safeguard the system against overpressure conditions. Ensures operator safety through automatic shutdown protocols when faults are detected. Applications The Hydraulic Flushing Rig is ideal for a wide range of applications including: Pipeline Cleaning: Ensures hydraulic pipes are free of contaminants post-installation or maintenance. Industrial Equipment Maintenance: Maintains cleanliness in hydraulic systems used in heavy machinery and manufacturing plants. Precision Equipment Flushing: Guarantees contamination-free operation in aerospace and defense systems. Power Plant Maintenance: Suitable for hydraulic circuits in turbines and cooling systems. #tags #HydraulicFlushingRig #HydraulicMaintenance #FlushingSystem #ContaminationControl #ISO4406 #HydraulicCleaning #IndustrialHydraulics #NAS1638 #SAEAS4059 #HydraulicTestBench #FluidPower #CleanHydraulics Follow us on below links for more updates: / neometrixgroup https://x.com/neometrixgroup / neometrix / neometrixdefence / neometrixdefencelimited Contact Details: Neometrix Defence Limited E-148, Sector-63, Noida India – 201301 Mobile No. - +91-01204500800, +91-9871243732 Contact: contact@neometrixgroup.com