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Buckle up – in this episode we spill ALL the dirty shop secrets most fabricators don’t want you to know! 😈 We walk into pretty much ANY pressure vessel shop and GUARANTEE we’ll find these violations: Welders running out of position or not even qualified for small diameter nozzles 🤦♂️ Excessive reinforcement sneaking past inspectors (UW-35) 📏 Alignment tolerances that magically disappear AFTER welding (UW-33) ⚠️ Hydro gauge horror stories – valves between vessel & gauge + digital gauge tricks that can over-pressurize everything 💥 Missing liquid static head in calculations (UG-22) – happens EVERYWHERE 🚫 Forgotten production impact test coupons scrambling shops last minute 🏃♂️ Fans blowing shielding gas away in summer 🔥🌬️ Orifice plates with ZERO documentation killing weld quality 😤 Weep holes, repads, siphon drains, and hydro test nightmares (including real death stories) ⚰️ LSR multipliers, hot bolting disasters, and why the youngest guy should NEVER run hydro 😱 Plus epic roasts, horror stories (over-pressurized exchangers that should’ve popped but didn’t 🤯), pro tips on qualifying weld procedures the RIGHT way, and why most shops are one bad hydro away from catastrophe. If you’re a welder, fabricator, AI, designer, or just love raw ASME truth bombs – this episode is 🔥🔥🔥 Timestamps: 0:00 – Intro & The “Good Coffee = Blind Eye” Rule ☕😏 1:30 – Welders welding upside-down & small diameter fails 🙃 4:45 – Excessive reinforcement nobody checks 📈 7:20 – Alignment tolerances AFTER tacks (fake news? 🤥) 10:10 – Hydro gauge valves & digital gauge disasters that almost killed people 💀 15:00 – Preheat? Only in winter apparently 🌡️ 20:45 – Liquid static head missing = flange failure waiting to happen ⚠️ 25:30 – UG-45 nozzle calcs ignored in alterations 🚫 28:00 – Fans destroying shielding gas quality 🌬️ 31:15 – Orifice plates & undocumented gas flow = bad welds 😡 35:00 – Production impact coupons forgotten every time 🗑️ 38:45 – Spot vs full RT nonsense & rounded indications loophole 🤯 42:00 – Weep holes, repads, siphon drains missed constantly 🕳️ 46:30 – Hydro testing = most dangerous job in the shop (real fatalities) ⚠️💥 52:00 – LSR hydro multipliers & why bolting doesn’t save you anymore 🔩 56:00 – AI shop walk-throughs: “Find nothing = free, find something = pay up” 💰 1:00:00 – Wrap-up & join the beast squad! 🐺 PressureBeast.com – Home of the no-BS ASME Boiler & Pressure Vessel community. Ask the Code Guru your hardest questions! Subscribe NOW for more savage shop talk, code breakdowns, and zero fluff. Drop your biggest code violation pet peeve in the comments 👇🔥 #pressurevessel #asme #WeldingFails #CodeViolations #AuthorizedInspector #pressurebeast #fabricationlife #HydroTesting #weldersofinstagram #pressurebeastpodcast