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Raise bike, jack and jack stand under frame, maybe wood blocks to support part number 5149-MN-8-305 from the video Front wheel . remove speedometer cable set screw and disconnect cable . loosen pinch bolts (16 ft lbs tighten) pull the front axle out and remove front wheel . don't hit brakes it'll compress the pads . Install alline the index line on the axle with the fork leg before tighten pinch bolts Install and tighten the axle bolt (43 ft lbs) Install bolt caps Brake removal .remove the brake hose clamp . remove the caliper mounting bolts and the brake caliper from the right fork leg Do not hang the caliper from the brake hose . remove the fender Fork removal . remove the fork socket bolt - hex 5 or 6 mm (14 ft lbs) . loosen the fork cap but don’t remove it . remove the fork pinch bolts and remove fork .CAREFULLY remove fork cap, it is under pressure . remove spacer, spring seat/washer, and fork spring . pour out fork fluid by pumping for tube up and down several times Seal remover . remove the dust seal . remove the stopper ring - c clamp . pull on the fork tube until the slider bushing is felt and pulls the seal out . remove the seal . sand with 600 and remove all pits and bumps that will damage new seal . clean all the components . . check the bushing for ¾ wear Install rebound spring . for piston into fork tube . oil lock over for piston . fork tube into slider . use lube and a vinyl tape wrapped around the tube or a sleeve with lube or for fluid to slide on new seal . use tube to tap down seal into fork tube . install clamp - stopper ring . apply fork fluid and vinyl tape to install dust seal --(added Lock-tite the fork piston bolt before filling with fluid or it leaks out.) . add fluid 15.8 Imp Oz or 15.2 US oz . pump several times to remove air Check the fork fluid level - 6.8 in from the top . install the the fork spring with tight coil side facing down . Install spring seat and spacer . Install new O-ring into the fork cap grove and install fork tube . route cables . install fork assembly and tighten fork pinch bolts 36 ft lbs . tighten fork cap . 17 ft lbs Tighten upper pinch bolt 8 ft lbs . install front fender 4 bolts . Install speed cable . install caliper mount bolts - 33 ft lbs . Install brake hose clamp 9 ft lbs . turn signal assembly install 6.5 ft lbs Chapters 00:00 - Intro 00:21 - How To Tell It Needs Replacing 01:06 - Axle Removal 02:30 - Stuck Brake Caliper Bolt 02:37 - Fork Seal Bolt Removal 03:34 - Tire Removal 04:15 - Tire Removal 05:01 - Fork Cap Loosen Removal 05:24 - Upper Fork Pinch Bolts Removal 06:05 - Fork Cap Removal 06:28 - Fork Dust Cover Removal 06:56 - Fork C Clamp Removal 07:39 - Fork Suspension Brass Seal Wear 08:02 - Using Vacuum Extension Tube To Install Fork Seal 08:58 - Fork Suspension Spring Install 09:11 - Fork Suspension Fluid 10:05 - Fork Suspension Seal Install 11:05 - Fork Suspension C-Ring Clamp Install 11:31 - Fork Suspension Dust Cover Install 12:23 - Fork Suspension FLuid Drain Bolt Install 13:16 - Fork Suspension Washer Above or Below Coil Spring 13:38 - Adding Fork Suspension Fluid 15:08 - Install Fork Suspension Cap 15:56 - Fork Stripped Bolt Removal and Replacement 18:37 - Fork Seal Bolt Thread Lock 19:40 - Fork Upper Pinch Bolt Torque 20:04 - Fork Seal Fluid Bolt Torque 20:24 - Fender Install 21:35 - Brake Install 21:54 - Wheel Install 22:12 - Axle Install 22:30 - Axle Pinch Bolt Install 22:50 - Axle Wheel Main Bolt Install 23:12 - Speedometer Cable Install Music: https://www.bensound.com and youtube audio library