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Draw Texturising Machine 1 Himson Super Set – AX5–N 2 Main Specifications a. Products Polyester 30 De to 300 De b. No. of Positions 448 c. Mechanical Speed 400 to 1100 mpm d. Draw Ratio Optional settings values within the above speed range. e. Direction of twist All “S” all “Z” or alternate S and Z f. Heating device Double Heater Type g. Dimensions ( L x W x H) 25.08 x 6.10 x 4.57 meters 3 UTILITY a. Electrical Power Rated input voltage /C 415 ± 10 % Frequency 50 HZ ± 0.5 HZ Supply 3 Wire + Earth + Ground Connected Power Motors – 132.90 Kw with NFR Heaters – 75.60 Kw Total – 208 Kw b. Compressed Air Needed only while using interlancing jets Qty and quality of supply as per jet Selection. c. Air Conditioning Room temperature 26 ° C ± 2° C d. (Only recommendation) Relative Humidity 60 – 65 % 4 Specification in Detail a. 1st Heater 28 Blocks of 16 positions each Heating System Vapour Phase – High efficiency System Temperature Range 160 °C to 240 ° C Length of Heater 1.75 meters Option a) Length 1.75 meters Type Close b) Length 2.0 meters Type Open c) Length 2 meters Type open / close b. 2nd Heater 14 Blocks of 32 positions each. Heating system Vapour Phase – High efficiency System Temperature Range 140° C to 240 ° C Length of Heater 1.4 meters c. Cooling Devices 448 sets Cooling Zone Length 1.25 meters Type of Cooling Device Natural air cooled tack Nitrogensed and Ultra finished yarn contact area. d. Twisting Units 448 sets Type Tri axial spindle – optimized geometry HE-1 (Standard Supply) Working dics Polyurethane 54.5 Ø – 9mm thick Dics combination 1-4-1 Guide Disc Solid Ceramic Driving System Tangential Belts Threading Portable Threader e. feed System 448 sets 1. No. of feeds 1 FR – Nip Roller 2 FR – Apron System NFR – Apron System 3 RF – Nip Roller Apron System Individual sprung apron carriers for precise yarn control Yarn traverse over nip 1 FR – 12 mm 2 FR – 12 mm NFR – 12 mm f. Take up system 448 sets 1. Cradle Mandril less cradle 2. Tailing Device RH Side 3. Bi-conical Angle 6° – 12°- 18° 4. Traverse Length 250 mm 5. Package dia 250 mm 6. Maximum Package Weight 6 Kg. 7. Take up tube 290 mm long 69 mm Ø or 57 mm Ø 8. Traverse System Oil bath lubricated, 4 position unitswith optimized cam profile 9. Traverse Speed Upto 600 double stroke per meter 10. Package build device Axial disturber with inverter controlled Programmable motor units 6 per set programmes for winding g. Oiling System 1 set 1. Type Lick roller system with grooved rollers 2. Oil feed Gravity feed with oil level control tank 3. Day tank 200liter capacity storage 4. Roller Speed Variable rmp 1 to 22 h. Fume Exhaust 1 set i . Yarn suction 1 set j. Yarn cutters 28 sets ( 16 cutters each ) Type cut and hold type k. Detectors 28 sets (16 each) Type Non contact type l. Drivers 1 set 1. Driver System Motors for individual feed-speed control by inverters 2. Capacity of Motor 1FR - 5.5 Kw x 2 – 11.0 2FR - 9.3 Kw x2 – 18.6 NFR - 5.5 Kw x 2 – 11.0 3FR - 5.5 Kw x 2 – 11.0 WR - 7.5 Kwx2 – 15.0 TU - 9.3 Kw x 4 – 37.2 TCR - 7.5 Kw x 2 – 15.0 Suction - 7.5 Kw x 1 – 7.5 Fume - 2.2Kw x 2 – 4.4 Other - 2.2 Kw - 2.2 TOTAL 132.9Kw 3. Heat Primary 1.7 Kw x 28 = 47.6 Kw Secondary 2.0 Kw x 14 = 28.0 Kw 75.6 Kw m. Maintenance Platform 1 set n. Creel Stand 1 set – Box type creel Option (Rotary Creel) o. Electric Control System 1 set Optional 1) This machine can be also supplied in 416 spindles, 320 spindles (split type) 2) Comingling / Doubling attachment- including extra set of detectors, guide, & bracket 3) Manifolds – Air jets manifolds at intermediate position 4) OLT – Online Tension Monitoring System 5) Lycra / Spandex Feeder Attachment 6) Heberlein Jets - P212, P143, P312 Etc. 7) Apron – at input / output in lieu of Nip Roller