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Brake caliper rebuild on a 2011 Dodge Challenger R/T with dual front pistons used on Dodge Charger, Chrysler 300, Magnum, Avenger, and 200. Dual phenolic piston rebuild guide with step-by-step repair. In this video, I rebuild the front dual phenolic piston brake calipers (Mopar part #s 68548604AA and 68548605AA) on my 2011 Dodge Challenger R/T. These calipers are also found on many Dodge Chargers, Magnums, Avengers, and Chrysler 200/300 models, so this repair applies to a wide range of Mopar vehicles. I walk through the full process step by step - disassembling the pistons and seals, cleaning and inspecting the housing, and installing new components. If your Challenger, Charger, or Chrysler has sticking, leaking, or swollen phenolic pistons, a rebuild may save you money and restore proper braking performance. Removal and install video here: • Car Shaking Badly While Driving? FIXED! (D... 🔧 Vehicles this applies to: Dodge Challenger 2009-2023 Dodge Charger 2005-2023 Dodge Magnum 2005-2008 Dodge Avenger 2012-2014 Chrysler 200 2012-2014 Chrysler 300 2005-2023 📦 Caliper part number: 68548604AA and 68548605AA Chapters 00:00 Intro 00:10 Piston Removal 01:20 Caliper Disassembly 02:54 Examining Caliper for Issues 03:20 Examining Pistons for Issues 03:33 Seal Removal and Examination 03:50 Problem Located 04:28 Piston and Caliper Composition Determination 05:20 Testing Old Pistons In Caliper 06:42 Measuring Pistons 07:20 Measuring Caliper Bores 07:57 Root Cause Determined 08:09 Root Cause Explained 08:53 New Pistons Revealed 09:58 Testing New Pistons 11:45 Reassembly Beings 12:04 Pistons Meet Boots 12:50 Reinstalling Seals 13:40 Reinstalling Pistons 15:24 Reinstalling Boots 17:52 Final Thoughts ⚠️ Disclaimer: This video is for educational and entertainment purposes only. Always follow your manufacturer’s instructions and use proper safety precautions. I am not responsible for any damage, injury, or issues resulting from the use of the information in this video. Proceed at your own risk. #CarRepair #BrakeRepair #DIYCarRepair #Mechanic #CarMaintenance