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This video presents an overview of the design and development of the cold forming process for the .45 ACP cartridge case. The project focuses on the deep drawing tool and die design, with the goal of achieving high precision, minimum cycle time, and reliable production capacity of up to 50,000 cases per month. 🔹 Process Highlights: Initial cupping stage to form the brass blank. Multiple deep drawing and trimming operations. Heading stages including primer pocket formation. Final finishing operations: base flattening, groove turning, primer pocket drilling, and final trimming. Stress and strain analysis, material flow, and deformation modeling for defect-free forming. All final dimensions are validated against SAAMI standards, ensuring reliability, interchangeability, and safety in ammunition applications. ⚙️ Key Objectives: Reduce forming stages while maintaining quality. Optimize machine and labor usage. Achieve precise tolerances with minimal error margins. Ensure structural integrity under maximum chamber pressures. ⚠️ Disclaimer: This video is prepared for academic and technical demonstration only. Certain sensitive data has been redacted for confidentiality and safety. The content is intended to illustrate engineering methodology and design principles, not to provide manufacturing recipes or operational loading data. #45ACP #Manufacturing #Engineering #ColdForming #DeepDrawing #MechanicalEngineerin #deepdrawing #ansystutorial #armyourself #comeandtakeit #constitutionalcarry #defendthesecond #engineeringdesign #fea #gunownersunite g #AmmunitionDesign