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How do you actually turn solid metal into spherical powder in your lab? 🔬 Welcome to Episode #2 of the "Researcher's Guide to In-house Metal Powder Production." 🧑🏫 In our last episode, we covered the basic physics of ultrasonic atomization. Now, it is time to get practical. In this episode, Łukasz Żrodowski takes you step-by-step through the actual process of creating metal powders using both induction and plasma melting modules. Whether you are working with low-melting-point alloys like aluminum and magnesium or high-melting-point refractory metals, understanding these processes is key to bringing your materials discovery in-house. In Episode #2, we cover: ◾ The Induction Melting and Atomization Process: controlling the molten metal flow rate for optimal atomization. ◾ The Wettability Challenge: transferring ultrasonic energy using patented Metal and Ceramic Matrix Composite plates. ◾ The Plasma Process and Atomization Process: melting reactive materials like titanium and niobium ◾ Powder2Powder Technology: How to recycle failed printouts, off-spec powders, and scrap directly into new, spherical particles. If you are ready to see the mechanics behind in-house powder production, this episode is a must-watch. 🚀 Ready to revolutionize your research? Visit our website: 👉 https://www.amazemet.com ⏱️ Timestamps: 00:00 - Intro 00:45 - Droplet ejection and the "wetting effect" in ultrasonic atomization 01:47 - The Induction Melting Module and Atomization: Step-by-step process 03:02 - Controlling molten metal flow rate and nozzle selection 05:29 - Solving wettability with patented MMC & CMC composite sonotrodes 07:02 - The Plasma-Based Melting Module and Atomization: Step-by-step process 07:38 - Water-cooled copper crucibles for Titanium & Niobium 08:30 - Plasma arc dynamics and the importance of inert gas circulation 09:59 - Powder2Powder Technology: Recycling scrap and off-spec powders 10:27 - Plasma vs. Induction: Which module to choose for your alloy? 🔗 Connect with AMAZEMET: Website: https://www.amazemet.com LinkedIn: / amazemet #MetalAM #UltrasonicAtomization #MaterialsScience #PowderMetallurgy #AdditiveManufacturing #AMAZEMET #Rnd #3DPrinting #AdvancedMaterials #AlloyDevelopment #MetalPrinting #DeepTech #MaterialCharacterization #HighEntropyAlloys #TitaniumAlloys #RefractoryMetals #Atomization #MaterialsEngineering #LabEquipment #AcademicResearch #PhD #MaterialScientist #ParticleSizeDistribution