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Thin-wall square tubing + stick can turn into swiss cheese fast. Watch Austin compare 3/32 7018, 3/32 6013, and a 1/16″ “easy-strike” rod on 16-ga with the Lincoln Sprinter 180Si. We test amperage, downhill vs uphill, patching blow-through, and when to step up to 1/8″ wall so your 7018 finally shines. FREE PDF Welding Symbol Guide! ➡️ https://foxly.link/y6MjnM Want feedback on your welds? Show us in the WELD App https://foxly.link/fRUvUg Want to learn more about Stick Welding? How Not To Stick Weld! Avoid These Beginner Mistakes Perfect Straight Beads Stick Welding With 7018 3 Common Stick Welding Questions Answered! The Ultimate Guide to 7018 Weaving: Choose the Right Pattern for Perfect Welds Essential Tips for New Welders to Strike Perfect Arcs Check Out The Great Gear From Our Trusted Partners Learn more about the compact Lincoln Electric Sprinter 180Si - https://foxly.link/mn05XN Protect yourself with FR Workwear from Ariat - https://foxly.link/5QfU8t Use Code WELD10 to save 10% on Outlaw Leather - https://foxly.link/6XaQEb Find your perfect pair of Caiman Gloves - https://foxly.link/ddXAKk Connect with us! 🧰 Web: https://weld.com 📣 Instagram: / welddotcom 📲 https://beta.weld.com/ 🎥 TikTok: / welddotcom Subscribe to our Podcast Apple Podcasts - https://foxly.link/VYv2iJ Spotify - https://foxly.link/sgPEGB Ways to Work with Us Share your work in the Weld App to let us know what you want to see https://beta.weld.com/ Want to make a video with us? https://www.weld.com/partnership Question - What is your advice for stick welding thin wall square tubing? Disclaimer: Videos produced and made available by Weld.com or any of its affiliates, subsidiaries, or representatives (collectively, "Weld.com") are provided for informational purposes only. Although every effort has been made to provide the most accurate and useful information from sources believed to be reliable, no warranty, expressed or implied, is made regarding accuracy, adequacy, completeness, legality, reliability, or usefulness of any information. As tools, products, materials, equipment, techniques, and applicable laws, regulations and ordinances are constantly changing, Weld.com cannot and does not assume any responsibility or liability for the accuracy of the information contained herein. Under no circumstances shall Weld.com be responsible or liable in any way for any content, including but not limited to death, injury, errors or omissions in the content, or for any loss or damage of any kind incurred as a result of any content communicated in a video, on a website or by other means, whether displayed by Weld.com, or a third party in its original or a modified form. All content is subject to Weld.com and any third party's applicable terms and policies. Carefully review all terms and policies. ALWAYS USE CAUTION WHEN UTILIZING ANY DISPLAYED TOOLS, EQUIPMENT, TECHNIQUES OR PROCESSES. IF EVER IN DOUBT, CONSULT A LICENSED PROFESSIONAL. ANY RELIANCE ON THE PRESENTED INFORMATION IS STRICTLY AT THE VIEWERS OWN RISK. EACH VIEWER EXPRESSLY AND VOLUNTARILY ASSUMES ANY AND ALL RISKS INCLUDING, BUT NOT LIMITED TO, DEATH, DISABILITY, AND/OR SERIOUS PHYSICAL INJURY RELATED TO THE USAGE OF ANY TOOLS, EQUIPMENT OR TECHNIQUES OR PROCESSES IN THE PRESENTED CONTENT. IN THE EVENT OF AN INJURY IMMEDIATELY SEEK MEDICAL ATTENTION. Time Codes 00:00 Intro : Why Stick Welding Thin-Wall Square Tubing Is Tough 00:32 Gear Setup : Lincoln Sprinter 180Si, Outlaw Leather Stinger & Adapters 01:32 Electrode Overview : 3/32 7018 vs 3/32 6013 vs 1/16″ Easy-Strike 02:20 7018 @ 75A on 16-ga : Burn-Through Demo 03:10 7018 @ 60A : Can Turning Down Save It? (Relight/Slag Issues) 03:45 Patch Trick : De-Fluxed Electrode as Filler to Fix Holes 04:35 Switch to 6013 @ 60A : Shallow-Penetration Strategy 05:20 1/16″ Rod @ ~40A : The Thin-Wall Winner 06:20 Fit-Up & Heat Placement : Butt, Inside Corner, Outside Corner 07:29 Downhill vs Uphill on Thin Wall : What Actually Works 08:23 Easy-Strike Downhill : Cleaner Control & Fusion 09:39 Don’t Go Uphill on Thin Gauge : Here’s Why 10:40 Design Tip : Step Up to 1/8″ Wall When You Can 11:04 7018 @ 80A on 1/8″ Wall : Horizontal Butt Weld 11:34 Vertical 7018 on Thick Wall : ~69A Sweet Spot 12:02 Downhill Outside Corner : Fast, Clean Technique 12:25 Bridging Gaps : Sacrificial Filler Rod Assist 13:25 Key Takeaways : Electrode Size Base Metal & Setup Recap #stickwelding #squaretubing #smaw #7018 #welddotcom About: Welcome to Weld.com, your one-stop hub for all things welding! Whether you're a beginner looking for how-to guides on MIG, TIG, Stick, Flux Core welding, or a seasoned pro seeking DIY project inspiration, we've got you covered. Download the WELD app for even more resources, including educational videos, a welding calculator, job board, marketplace, and a community of welders worldwide.