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The manufacturing process begins with the creation of the composite material for the heating element. This forms the foundation of flexible heaters. Next, we cut the raw materials into specific shapes. Precision in this step ensures the heaters will fit their intended applications perfectly. The heating element is then cut to the required size and shape, preparing it for the circuit pattern creation. Resistance will transform the electrical energy that passes through it into the required heat. With laser drilling, we're creating holes in the coverlay before lamination. Once the components are prepared, we assemble the silicone rubber heaters, integrating the circuit into the heater structure. The assembled heaters are then laminated, fusing the layers for durability and functionality. We laminate the rubber over the element, whether it's wire-wound or etched. Further shape cutting ensures the heater fits precisely into its intended application. With more of a standard symmetrical cut, this is a cost-effective way to cut parts out of a production pin. Testing here is for continuity, functionality, resistance, and more. And there you have it, a complete look at the manufacturing process of flexible heaters. These precise steps ensure that every heater produced meets the highest standards of quality and performance. Learn more: https://www.epectec.com/flexible-heat...