High speed eyedrop filling plugging capping line machines скачать в хорошем качестве

High speed eyedrop filling plugging capping line machines

👁️ COMPLETE EYEDROP LINE: Unscrambler → Iron Wind Cleaning → Fill/Plug/Cap | Sterile Processing DESCRIPTION: Discover our specialized ophthalmic production line: Automatic bottle unscrambling, ionized air cleaning, precision filling, dropper tip insertion, and secure capping. Designed specifically for sterile eyedrop manufacturing. 💊 Request Ophthalmic Line Validation Protocol: www.hq-autopack.com 👁️ Schedule Sample Testing with Your Bottles: Calendly/Booking Link 📞 Ophthalmic Equipment Hotline:+86-18516141109; Complete turnkey solution for ophthalmic bottle processing – from bulk bottles to finished, sterile-ready product. This integrated line meets the stringent requirements of eye care product manufacturing. 🔧 COMPONENT BREAKDOWN: 1. AUTOMATIC BOTTLE UNSCRAMBLER • Gentle handling for plastic eyedrop bottles (5ml-15ml) • Vision system orientation verification • Rejects defective bottles before cleaning • Capacity: 80-120 bottles per minute 2. IONIZED AIR CLEANING MACHINE • High-velocity ionized air blasts remove particulates • Static elimination to prevent dust attraction • HEPA-filtered air supply (Class 100,000 equivalent) • Inverted bottle cleaning for complete internal cleaning • Particle count monitoring optional 3. EYEDROP FILLING, PLUGGING & CAPPING MACHINE • Precision Filling: Piston filler with 0.5% accuracy for 5-15ml volumes • Dropper Tip Insertion: Automatic orientation and placement • Screw Capping: Torque-controlled application • Tamper-Evident Banding: Optional heat-shrink or induction sealing • Nitrogen Purging: Optional oxygen displacement for sensitive formulations ⚙️ TECHNICAL SPECIFICATIONS: • Line Speed: 80-120 bottles per minute (depending on bottle size) • Accuracy: Fill volume tolerance ±0.5% for 5ml, ±1% for 15ml • Cleaning Efficiency: ≥99.5% particulate removal ≥5µm • Power Requirements: 220V/380V, 50/60Hz, 2-3kW total • Air Supply: 0.6-0.8 MPa, oil-free, dry compressed air • Footprint: Approximately 6m x 1.5m (linear layout) 🧪 CRITICAL QUALITY FEATURES: • No Bottle, No Fill Technology: Prevents product waste • Fill Volume Verification: Volume monitoring • Capping Torque Monitoring: Digital display and data logging • Missing Dropper Tip Detection: Automatic rejection • Bowl Feed Monitoring: Low bottle alerts • Safety Guards: Full perimeter protection with interlocks 🏭 INDUSTRY APPLICATIONS: • Pharmaceutical: Prescription eyedrops, glaucoma medications • OTC Products: Artificial tears, redness relievers, allergy drops • Veterinary: Animal ophthalmic preparations • Cosmetic: Eye serums, lash growth treatments • Nutraceutical: Vitamin-based eye health products 📋 COMPLIANCE & VALIDATION: • Designed for cGMP environments • IQ/OQ documentation packages available • 21 CFR Part 11 compliant data logging optional • Material certificates for all product contact surfaces • Cleanroom compatible design (Grade C/D) 🔄 LINE CONFIGURATION OPTIONS: Basic Line: Unscrambler → Cleaning → Filling/Capping Advanced Line: Add vision inspection, labeling, or cartoning Sterile Line: Integrate with RABS or isolator for aseptic processing 🎯 KEY BENEFITS FOR EYEDROP MANUFACTURERS: • Reduced Contamination Risk: Closed system with cleaning stage • Improved Yield: Precise filling reduces giveaway • Labor Savings: From 4-5 operators to 1-2 • Consistent Quality: Automated process eliminates human variability • Fast Changeover: Quick-release parts for different bottle sizes • Scalable Production: Match output to demand 💰 RETURN ON INVESTMENT: • Typical Payback: 12-18 months based on 2-shift operation • Product Savings: 2-4% reduction in overfill • Labor Reduction: 60-70% decrease in manual handling • Quality Cost: Reduced rejection rates and recalls 🔧 MATERIALS & CONSTRUCTION: • Frame: Stainless steel • Product Contact: 316L stainless steel, medical-grade plastics • Surfaces: Smooth, crevice-free for easy cleaning • Guards: Clear polycarbonate for visibility and safety 🛠️ SUPPORT & SERVICE: • Installation: Supervised by factory engineer (included) • Training: 2-3 days comprehensive operator/maintenance training • Warranty: 12 months parts and labor • Documentation: Manuals, schematics, maintenance schedules • Spare Parts Kit: Recommended initial spares provided 📞 NEXT STEPS: 1.Feasibility Testing: Send 100-200 sample bottles for trial 2.Layout Planning: Our engineers provide CAD layout for your facility 3.Validation Planning: Develop protocol with your quality team 4.Factory Acceptance Test: Witness line performance before shipment 5.Contact Our Ophthalmic Solutions Team: 👁️ Product Manager: Jack:engineer@hq-autopack.com 🔧 Technical Support: engineer-jun@hq-autopack.com 📋 Sales manager: exportmanager@hq-autopack.com WhatsApp/Wechat:+86-18516141109; 🌐 Website:www.hq-autopack.com 📍 Demonstration Facility: Shanghai,China