Top Silicone Products Manufacturer: Quality, Customization, and Innovation! скачать в хорошем качестве

Top Silicone Products Manufacturer: Quality, Customization, and Innovation!

Acme Silicone Limited is a top Silicone Products Manufacturer integrating R&D, design, professional custom production and sales of silicone products. We have an experienced engineering R&D team with more than 120 employees. The factory covers an area of ​​more than 8,000 square meters. We mainly produce various silicone products, silicone ice trays, silicone molds, silicone pet products, silicone maternal and child products, etc., exclusively for brand physical stores, online stores, supermarkets, gift customization, brand OEM, etc. All silicone raw materials have passed strict certification, including FDA Compliance (USA), LFGB Certification (Germany/EU), EU Regulation 10/2011, REACH Compliance (EU), Prop 65 Compliance (California, USA), RoHS Compliance (EU), BPA-Free Certification, The factory has passed ISO 14001, ISO 9001 The food-grade silicone raw materials used meet the US FDA and EU LFGB standards/standards. This is our mold room. We have 8 high-precision CNC equipment, ODM, OEM customization services, Silicone products cover maternal and child products, pet products, gifts, kitchenware electronic accessories, 3C digital products, medical accessories, etc. We can customize products and produce samples in 3-5 days and mass production in 5-7 days. This is the molding workshop with 16 professional molding equipments with high production capacity to meet the production and demand of different products. The daily output can reach 100,000 pieces. We have a spot warehouse of more than 3,000 square meters with sufficient inventory. Spot goods can be shipped within 48 hours. We have a professional R&D team and a testing team with product design, mold development, manufacturing and high-quality after-sales service. We also have professional testing equipment. Each link of the production process strictly implements the quality inspection standards, the quality inspection process is perfect, and the yield rate is close to 100%. The production process of silicone products mainly includes the following key steps: 1. Design Determine the shape, size and structure of silicone products according to the purpose and performance requirements of the product. At the same time, consider the production process and material selection to ensure production feasibility and economy. 2. Raw material selection Select silicone raw materials that meet production requirements, such as food grade, medical grade, industrial grade and other different types of silicone. 3. Ingredients According to the design requirements of the product, select suitable silicone materials, and add various additives such as vulcanizers, masterbatches, and fillers (such as carbon black, silane, etc.) in a certain proportion for uniform mixing. 4. Rubber mixing Heat the mixed materials to form a state with a certain fluidity. The control of temperature and time during the rubber mixing process is very important to avoid the performance degradation of the silicone material. 5. Cut into strips Cut the refined rubber into strips suitable for subsequent processing. 6. Molding Put the strip rubber into the mold, and through heating and applying pressure, the silicone material fills the entire space of the mold to form the desired shape. There are many ways to form the product, such as compression molding, liquid silicone injection molding, and injection molding. Compression molding is to load the rubber material or preformed semi-finished product into the mold cavity, and then pressurize, heat and vulcanize to obtain the product; liquid silicone injection molding is to inject liquid silicone into the mold through an injection molding machine, and take out the product after curing; injection molding is to inject molten silicone into the mold, and cool and cure to obtain the product. The control of temperature, pressure and time during the molding process will directly affect the size, shape and quality of the product. 7. Vulcanization By heating, the vulcanizer in the silicone material reacts chemically with the rubber molecules to form a cross-linked structure to improve the properties of silicone, such as strength, elasticity, heat resistance, etc. The temperature and time of the vulcanization process need to be strictly controlled, otherwise the product performance may be reduced. 8. Trimming Trim the vulcanized product to remove excess silicone material and burrs to make its edges neater and smoother. Trimming is divided into simple disassembly and fine disassembly. Simple disassembly uses scissors, pliers and other tools to remove excess parts, while fine disassembly requires more careful picking and wiping of small burrs. 9. Inspection Perform quality inspection on products, including appearance inspection, dimension measurement and performance testing, to determine whether the products meet the design requirements and relevant standards. [email protected]