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In the previous video, we fully disassembled the engine of this 1978 Volkswagen Beetle and sent the important parts to a machine shop to get everything checked properly. Now it’s finally time to start rebuilding it. At least… that was the plan. What we thought would be a fairly straightforward rebuild quickly turned into a much bigger challenge than expected. Along the way we ran into several problems, made a few mistakes, and even had to redo parts of the work we had already finished. But that’s all part of learning something new. And while this engine rebuild definitely tested our patience at times, it also taught us a lot about these classic air-cooled Volkswagen engines. In this video, we take you through the entire process of rebuilding the Beetle’s engine, the mistakes we made along the way, and how we eventually managed to get everything back together. This project has been twenty years in the making, so getting this engine right really matters.