100 120 High Speed Aerosol Filling Line Jrpacking скачать в хорошем качестве

100 120 High Speed Aerosol Filling Line Jrpacking

A fully automatic high-speed aerosol filling machine capable of producing 100-120 Cans Per Minute (CPM) is an integrated, high-performance production line designed for large-scale manufacturing. Unlike slower, linear models, these machines are typically built on a rotary indexing system. This design allows multiple cans to undergo different processes (filling, crimping, gassing) simultaneously at various stations arranged around a central rotating turret, enabling continuous motion and high throughput. Engineered for precision, efficiency, and safety, these lines are controlled by a central PLC (Programmable Logic Controller) with an HMI (Human-Machine Interface). They are essential in industries such as personal care (deodorants, hairsprays), household products (air fresheners, insecticides), automotive (lubricants, cleaners), and pharmaceuticals. The High-Speed Filling Process: A Station-by-Station Breakdown The entire process is a seamless, automated sequence from empty cans to finished products. 1. Can Unscrambling and Feeding: Process: Empty aluminum or tinplate cans are loaded in bulk onto an automated unscrambling turntable. The table orients the cans and feeds them in a single file onto the main conveyor belt. 2. Liquid Product Filling: Process: The cans travel along the conveyor to the rotary liquid filling station. As each can passes under a filling head, a precise volume of the liquid concentrate (the product itself) is dispensed. This is typically a multi-head station (e.g., 8 or 12 heads) to match the line speed. 3. Valve Sorting and Placing: Process: Simultaneously, aerosol valves are automatically sorted in a vibratory bowl feeder and sent down a chute. A valve placement head picks up a valve and accurately inserts it into the opening of the filled can. 4. Crimping (Sealing): Process: The can, now with a valve loosely placed, moves to the crimping station. A crimping head descends and hermetically seals the valve to the can by deforming the metal around the valve cup. This creates a permanent, leak-proof seal. 5. Propellant Gas Filling (Gassing): Process: This is the most critical and hazardous stage. The can enters a sealed, explosion-proof gassing station. Gassing heads engage with the valve and inject a precise amount of liquefied propellant (like LPG, DME, or HFCs) under high pressure. This station also features multiple heads to maintain the high speed. 6. Checkweighing: Process: After gassing, each can passes over an in-line, high-speed checkweigher. This system verifies that the total weight (can + liquid + propellant) is within the specified tolerance. Under- or overweight cans are automatically rejected from the line. 7. Water Bath Leak Testing: Process: As a mandatory safety measure, the cans are submerged in a hot water bath for several minutes. The heat increases the internal pressure, making any potential leaks from the crimp or valve visible as a stream of bubbles. 8. Actuator and Cap Placement: Process: After drying, the cans proceed to stations where the actuator (spray button) and the protective over-cap are automatically placed and pressed on. These components are also fed from automated sorter bowls. 9. Date/Batch Coding and Packing: Process: An inkjet or laser coder prints the batch number, expiration date, and other required information onto the can. Finally, the finished aerosol cans are collected on an accumulation table, ready for boxing and shipment. For more information about our aerosol filling machines, you are welcomed to visit our website for more information: http://www.jrpacking.com or send your inquiry to sales@jrpacking.com. Our sales and technical team will get back to you within 24 Hours. How To Select An Aerosol Filling Machine: http://www.jrpacking.com/how-to-select-an-...