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605 Nylon 12 functional production parts in one overnight print? That’s the power of SLS 3D printing with the Formlabs Fuse 1+ 30W. In this video, we take you through the entire process—from unloading, depowdering, and post-processing to an up-close look at the part quality and efficiency of this industrial SLS system. These aren’t test prints; they’re real production parts for our own Vision Miner 22 IDEX 3D printers. Go to visionminer.com to purchase Why SLS for Production? SLS printing isn’t just for prototyping. It’s faster, more cost-effective, and delivers stronger parts compared to FDM for certain applications. With a 34% packing density, we efficiently used almost every bit of the build volume while recycling and reusing 100% of the unfused powder—minimizing waste and maximizing efficiency. What Makes the Fuse 1+ 30W So Effective? • High-Speed SLS Printing – Print dense builds overnight with precision. • Automated Powder Handling – The Fuse Sift makes depowdering clean and efficient. • Optimized Nesting & Packing – Reduce material waste and increase output per build. • Industrial-Grade Nylon Parts – Durable, lightweight, and functional right out of the printer. Breaking Down the Process 1. Print Completion & Build Removal – The entire build volume is packed with over 600 parts. 2. Depowdering & Recovery – The Fuse Sift makes material recovery simple, allowing us to reuse 100% of the unfused powder. 3. Automated & Manual Post-Processing – The Fuse Blast takes care of most post-processing, saving labor time while maintaining consistency. 4. Part Inspection & Use Case – We’re using these parts for our own 3D printers, proving that SLS is a real production solution. Why We Chose SLS for These Parts While FDM (Fused Deposition Modeling) is great for many applications, some parts are actually cheaper and more efficient to produce using SLS. For example, certain hinges, caps, and mounting brackets on our Vision Miner 22 IDEX printers cost less and take less time to print on the Fuse 1+ 30W than they would on an FDM printer. How Much Time & Labor Did This Save? With minimal manual labor—just around 30 minutes of hands-on post-processing—we produced a full batch of usable parts. If you’re running a small shop, production facility, or engineering lab, an SLS printer like the Fuse 1+ 30W can significantly improve your workflow by reducing print times, eliminating support structures, and increasing throughput. Want to Learn More About SLS 3D Printing? If you’re considering adding an SLS printer to your workflow, whether it’s the Fuse 1+ 30W or another system, we’re here to help. Give us a call or email us for expert advice tailored to your application. At Vision Miner, we specialize in Functional 3D printing, especially high-performance plastics like PEEK, ULTEM, PPSU, PPS, CFPA, and more. We also have extensive experience with 3D scanners and a full range of solutions available for purchase. If you’re interested in using functional 3D printing and materials in your business, reach out to us—we’ll help you make the right choice for your application. 📞 Call 833-774-6863 📧 Email [email protected] Follow Us: ► Facebook: / visionminer ► Instagram: / visionminer ► Twitter: / visionminer ► TikTok: https://vm.tiktok.com/ZMehCAwxp/ Chapters 0:00 - Intro 0:38 - Setting Up the Sift 1:48 - Breaking Up the "Cake" 7:00 - First Batch into the Blast 8:38 - Back to the Fuse Sift 10:00 - One-click Preform Setup: Does it always work? 11:50 - Cleaning the Fuse Sift and Build Chamber 13:52 - Checking on the Fuse Blast 15:19 - Finished Parts - Explanation & Analysis 20:39 - Designing for the Manufacturing Process IMPORTANT 22:04 - Wrap up & Conclusion