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General Description: Office Space In this series, we remodel the Office in the Shop. I call it a Study on occasion because I think of this as an extension of the house – it is for me anyway. I foresee four episodes, Walls, Cabinet Carcasses, Drawers and Doors and Finish. This is a Shop Office so some of the cabinets will be specific to what a shop needs to maintain a business. Not sure what that is yet, but I am thinking on it. Additionally, I want my fine tools to be in the office. These include cameras, Microphones, computer equipment, 3D printing, and Electrical equipment. Episode 3: Corner Carcass Construction. This was a fast turnaround. I had a lot of time this week an nothing went wrong. Things going wrong generally turn into a trip to the big box store and that crews up a lot of shop time. Additionally, there is a lot here that is a repeat from last episode. Things that are different are worth the view though. Rarely do I see anyone use an “L” fence and when I do, the results are always good. There were great in this episode. Corner cabinets are difficult. You wouldn’t think that 45-degree angle would present to much of a problem but it does. It is very hard to large pieces at 45-degrees the table saw. Additionally, the grain direction needs to be 1 or 90 and the 45’s just don’t allow you to mimic the square factory edges. The “L” Fence We solve this problem with an “L” fence in this episode. We cut out the hex pattern out of MDF and keep the square factory corners for the long sides. The smaller front edge is cut with the track saw and the back is cut parallel on the table saw. The front and back do not have quite the impact on the cabinet with regard to fit up and maintaining square. We rough out the plywood with the track saw cutting it about ¾ inch larger than needed. The template is secured to the plywood and the pattern is transferred to the plywood using the “L” fence. You really need to see this to understand. It is so simple. This is a technique that anyone can use. Once the template are made, they can be reused over and over again. It is truly a production shop tool. If you have never used this technique before, I highly encourage you to find a reason to do so. Back Panel. The back panel was a chore. It has two dados cut in at 45 degrees and they need to match exactly to the ones cut in the bottom and top plates. I give pointers on how to do this but the key is careful measuring and test cuts. Truth be known, there was only one test cut, this went quick. The corners in the back needed to be trimmed on the first lower carcass. If I has kept them, the carcass would not have seated against the wall correctly. I was altogether surprised at how well the jig saw fixed this problem. Fixing it in advance was better but it is good to have a second option. We will have an electrical outlet in this panel. I am toying with putting one in the upper as well but we have electricity in there already from the lights. Putting a plug box in the false bottom can be done at any time. Assembly Assembly was surprisingly simple. It took a while but everything fit like a glove. The sequence in the upper carcass was needlessly complex and that resulted in a long assembly. Once I gave in and took the time, it really went fast. If the panels had not been square or the fit had been off, it would have been impossible. Getting it right the first time saves time no matter how long it takes to get it right… Regarding the thumbnail: I was thinking about being backed into a corner and that just seemed to click. The logo is in this one – see if you can find it. Tools Used • L- Fence • Dado Blade • Table Saw • Track Saw • Shaper Origin, Shaper Plate • Saws - Drills