BEREKETSAN SPECIAL LABELING MACHINE FOR MIXED PACKAGING. скачать в хорошем качестве

BEREKETSAN SPECIAL LABELING MACHINE FOR MIXED PACKAGING.

BEREKETSAN MIXED PACKAGING SPECIAL LABELING MACHINE (Detailed Technical and System Description) 1) General Description The mixed packaging labeling machine is a highly flexible and adjustable industrial labeling solution that enables labeling of packaging of different sizes, shapes and materials through a single system. These machines allow different types of packaging such as bottles, drums, cans, tins and bags to be labeled on the same production line with minimum downtime during product changes. It is particularly preferred for: • Facilities producing multiple products • Brands using different volumes and packaging • Production lines with frequent product changes. 2) Areas of Application Mixed packaging labeling machines are widely used in the following sectors: • Vegetable oil and food production • Motor oil and industrial oils • Chemicals and cleaning products • Cosmetics and personal care • Pesticides and liquid fertilizers • Food supplements 3) Compatible Packaging Types Thanks to its adjustable mechanical and electronic structure, the machine supports the following packaging types: • Round bottles (glass / PET / HDPE) • Square and rectangular bottles • 1 L – 5 L – 10 L – 20 L drums • Tin cans • Flat-surface cardboard boxes • Flexible bag / pouch packaging ➡️ Packaging change is performed by mechanical adjustment + recipe selection. 4) Labeling Types and Configurations Mixed packaging labeling machines can perform the following labeling types in a single system: • Single-surface labeling • Front-back labeling • Wrap-around labeling • Top surface/lid labeling • Tamper evident labeling Label type: • Paper • PP / PE • Clear label 5) Machine Structure and Main Units A) Product Feeding and Conveying System • Adjustable speed controlled conveyor belt • Side stop arms for different packaging sizes • Automatic centering system • Product presence/absence sensors Purpose: To ensure the product is in the correct position and stable before labeling. B) Label Application Unit • Servo motor driven label feeding mechanism • Precise label positioning • Label tension and alignment control • Label tear and end sensors ➡️ Label slippage and cross-gluing are prevented even at high speeds. C) Printing and Coding Integration (Optional) Can be integrated into the machine: • Production date • Expiration date • Batch / Lot number • Barcode / QR code Printing technologies: • Inkjet • Thermal transfer • Laser (external integration) D) Control and Automation System • PLC controlled automation infrastructure • Touchscreen HMI operator panel • Product recipes (saved settings for different packaging) • Speed, label length and position settings • Fault and warning screens ➡️ Operator error is minimized, setup times are shortened. 6) Capacity and Performance The machine's production capacity varies depending on the packaging type and label size: • Semi-automatic systems: 600 – 1,500 units/hour • Fully automatic systems: 2,000 – 8,000 units/hour Standard statement in offers: “Capacity may vary depending on the product and packaging type.” 7) Technical Specifications (Specification Language) • Stainless steel housing (AISI 304) • Compliance with CE standards • Emergency stop and safety guards • Adjustable label sizes • Automatic synchronization with line speed • Minimum label waste • Easy cleaning and maintenance Advantages of the Mixed Packaging System • Many packages with a single machine • High production flexibility • Low total investment cost • Fast product changeover • Reduced operator dependency • Possibility of long-term capacity increase