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How Mountains of Broken Glass Are Turned Into Brand New Bottles Every year, the world produces hundreds of millions of tons of glass — but only a fraction ever gets recycled. Glass is, in essence, immortal, lasting over 4,000 years without decomposing. Yet most ends up in landfills. To create new glass, manufacturers rely on high-purity silica sand, soda ash, and limestone — raw materials that are becoming increasingly scarce. This shortage has led to what experts call the Global Sand Crisis, a hidden environmental threat. Producing virgin glass requires furnace temperatures above 1600°C, consuming massive amounts of energy, making recycling not only sustainable but economically vital. The biggest challenge in glass recycling isn’t melting — it’s contamination. Mixed recycling streams fill glass with ceramic, stone, and porcelain (CSP) fragments that can ruin entire furnace batches. To fight this, modern recycling facilities use AI-powered optical sorting systems that analyze and clean glass at lightning speed. The result is cullet, purified crushed glass that melts faster and at lower temperatures. For every 10% of cullet added, furnace energy use drops by about 4%, saving up to 40% overall and drastically reducing CO₂ emissions. From waste to resource, this process transforms broken glass into new bottles and even replaces natural sand in construction materials. This is more than recycling — it’s the engineering of immortality. Special thanks to everyone supporting sustainable innovation. Thanks for watching! Please Like, Comment and Subscribe #GlassRecycling #CircularEconomy #RecyclingProcess #Sustainability #Cullet #GreenTech