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How did WWII cargo ships go from catastrophic failures—splitting in half at dock—to being built in just 5 days? This is the untold story of Bessie Hamill, a night-shift welder whose "ridiculous" observation about welding sequences solved the Liberty ship crisis and revolutionized modern engineering forever. In 1943, Liberty ships were breaking apart spontaneously in calm water. Over 1,500 vessels reported serious cracks, 19 broke completely in half, and 3 vanished at sea. The U.S. was losing the logistics war despite building ships faster than ever. Then a welder noticed something the engineers had missed. Discover how one woman's persistence led to the Victory ship program, how Kaiser's Richmond Shipyards achieved the impossible 5-day construction timeline, and why every welded structure today—from skyscrapers to pipelines—owes its existence to lessons learned on WWII shipyards. This documentary reveals the science of brittle fracture, the physics of residual stress, the human cost of engineering failures, and the legacy of a welder who changed manufacturing forever but died in obscurity. #ww2 #worldwar2 #ww2history #worldwar2history SOURCES Frederic C. Lane - "Ships for Victory: A History of Shipbuilding under the U.S. Maritime Commission in World War II" (Johns Hopkins Press, 1951) - Comprehensive official history of the Maritime Commission's wartime shipbuilding program L.H. Van Vlack - "Materials Science for Engineers" - Details on steel metallurgy, brittle fracture mechanics, and transition temperature effects National Park Service Maritime Heritage Program - "Richmond Shipyard No. 3: Rosie the Riveter/WWII Home Front National Historical Park" - Primary documentation of shipyard operations and worker contributions American Welding Society Historical Archives - Development of structural welding codes D1.0 and D1.1 (1947-present), welding sequence standards John Gamon Soucy - "The SS Schenectady: Broken Ship, Broken Welds" (Naval Engineers Journal, 1990) - Detailed metallurgical analysis of the Schenectady failure Constance B. Schulz - "Building the 'Bridge to Victory': The Willow Run Bomber Plant and the Ford Motor Company in World War II" - Assembly line manufacturing methods applied to war production T.L. Anderson - "Fracture Mechanics: Fundamentals and Applications" - Technical explanation of stress concentration, crack propagation, and brittle fracture U.S. Maritime Commission Historical Reports - Statistical data on ship construction times, failure rates, and production numbers (1941-1945) Oral History Collections, Bancroft Library, UC Berkeley - "Rosie the Riveter World War II Oral History Project" - First-person accounts from Richmond Shipyard workers Mark H. Wyman - "DPs: Europe's Displaced Persons, 1945-1951" - Context on wartime logistics and shipping needs Parker, M.E. - "Victory Ship Manual" (1944, Maritime Commission) - Original technical specifications and construction procedures for Victory ships