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http://www.tanmarket.com - Cheaper, greener, route to bioplastic INTRO: Belgian chemists have discovered a cheaper, cleaner, way of making polylactic acid (PLA). Their invention is to be developed by a petrochemical company. SHOWS: COSTA MESA, CALIFORNIA, UNITED STATES (FILE) (REUTERS - ACCESS ALL) 1. PLASTIC PELLETS BEING MADE 2. PLASTIC PELLETS DROPPING INTO GLASS CONTAINER 3. CLOSE-UP OF PELLETS DROPPING INTO GLASS CONTAINER LEUVEN, BELGIUM (JANUARY 4, 2016) (REUTERS - ACCESS ALL) 4. VARIOUS OF MICHIEL DUSSELIER, RESEARCHER AT UNIVERSITY OF LEUVEN, PRODUCING LACTIC AND POLYLACTIC ACID (PLA) IN LAB 5. (SOUNDBITE) (English) MICHIEL DUSSELIER, RESEARCHER AT UNIVERSITY OF LEUVEN, SAYING: "Instead of a two-step process currently, it's a one-step process. Our process runs about 100 degrees centigrade lower in temperature and our productivities, which is kind of how much product can you make per volume of reactor per hour are much higher and our product is also much cleaner, so we don't make side products, for instance, caused by racemisation or other side reactions because we work at a lower temperature." 6. ROW OF VIALS SHOWING CHANGE FROM SUGAR TO LACTIC ACID, THROUGH LACTIDE TO PLA 7. VARIOUS OF VIALS 8. VARIOUS OF VIAL CONTAINING PLA 9. GLASS DISHES SHOWING LACTIDE CRYSTALLISATION PROCESS 10. (SOUNDBITE) (English) MICHIEL DUSSELIER, RESEARCHER AT UNIVERSITY OF LEUVEN, SAYING: "Our process is based on condensation reaction in which we will contact lactic acid with a zeolite and zeolites are famous catalysts from refinery and petrochemical industry, and these catalysts are micro porous materials - sort of nano sponges - so they have a huge internal surfaces and they also have limited space inside their voids, so it's kind of a reactive sponge." 11. ZEOLITE IN VIAL IN FRONT OF PLASTIC MODEL OF ZEOLITE CHEMICAL STRUCTURE 12. CLOSE UP OF PLASTIC MODEL OF ZEOLITE CRYSTAL STRUCTURE 13. VARIOUS OF PLASTIC WIRE MADE FROM PLA 14. (SOUNDBITE) (English) PROFESSOR BERT SELS, UNIVERSITY OF LEUVEN, SAYING: "The impact, I think, will be very great in the sense that we now have a very competitive process, where there is a monopoly at the moment. I think there will now be much more players in the market giving you the product at much lower prices and I think this will maybe really be the start of the PLA into the bio-plastic business." 15. VARIOUS OF SELS WITH COLLEAGUE BERT LAGRAIN 16. (SOUNDBITE) (English) PROFESSOR BERT SELS, UNIVERSITY OF LEUVEN, SAYING: "The invention was actually done within the university itself, but we had an agreement now with a petrochemical company that sold the patent and is now trying to upscale the process to see whether or not this is commercially feasible." 17. MORE OF POLYLACTIC ACID (PLA) PRODUCTION IN LAB GAZA CITY, GAZA (FILE) (REUTERS - ACCESS ALL) 18. VIEW OF EMPTY PLASTIC BOTTLES ON BOTTLING MACHINE AT JUICE FACTORY 19. VARIOUS OF MACHINES FILLING BOTTLES WITH JUICE AT FACTORY LONDON, ENGLAND, UK (RECENT) (REUTERS - ACCESS ALL) 20. PLASTIC BOTTLES IN BATHROOM CABINET 21. YOUNG GIRL USING PLASTIC TV REMOTE CONTROL 22. GIRL WEARING PLASTIC SUNGLASSES 23. PLASTIC REMOTE CONTROL 24. PLASTIC SCISSORS CUTTING PAPER 25. PLASTIC PENS STORY: Polylactic acid (PLA) plastic is an increasingly common, environmentally friendly, alternative to conventional petrochemical-based mass plastics. But it's a costly process. Researchers at the University of Leuven's Centre for Surface Chemistry and Catalysis have published research in the journal Science that suggests a new method of simplifying the PLA production process and making it waste-free. According to lead researcher Michiel Dusselier: "Instead of (the current) two-step process currently, it's a one-step process. Our process runs about 100 degrees centigrade lower in temperature and our productivities, which is kind of how much product can you make per volume of reactor per hour are much higher and our product is also much cleaner, so we don't make side products, for instance, caused by racemisation or other side reactions because we work at a lower temperature." Supervising professor Bert Sels expects the new patented method to be an industrial game-changer. "The impact, I think, will be very great in the sense that we now have a very competitive process, where there is a monopoly at the moment," said Sels. "I think there will now be much more players in the market giving you the product at much lower prices and I think this will maybe really be the start of the PLA into the bio-plastic business."