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800 GPM Pump

Before PMCS 1. Safety First: Ensure the pump and all related equipment are on stable ground and in a safe area. 2. Visual Inspection: Check all hoses, pipes, and connections for any signs of wear, leaks, or damage. Ensure all connections are tight and secure 3. Fluid Levels: Check the fuel level to ensure there is enough fuel for the operation and for running the engine during the PMCS. START-UP PROCEDURE 1. SET MAN/AUTO SWITCH TO MAN. 2. TURN ENGINE RPM/DISCHARGE PRESSURE CONTROL FULLY COUNTERCLOCKWISE. 3. PUSH STOP SWITCH IN. 4. SET POWER TO ON. 5. SET PANEL LIGHT TO ON (IF REQUIRED). 6. PUSH PRESS TO TEST LAMPS. LIGHTS SHOULD COME ON. 7. OPEN PUMP SUCTION VALVE. 8. DISENGAGE CLUTCH. 9. PRESS ENGINE START UNTIL ENGINE FIRES (NO MORE THAN 30 SECONDS). 10. AFTER ENGINE STARTS, CHECK ENGINE RPM GAUGE TO MAKE SURE ENGINE IS IDLING (800-1000 RPM). 11. CHECK SUCTION GAUGE FOR SUCTION PRESSURE. 12. RUN AT IDLE SPEED UNTIL ENGINE COOLANT TEMPERATURE IS 120°F OR MORE. 13. ENGAGE CLUTCH. 14. OPEN PUMP DISCHARGE VALVE. 15. SET MODE CONTROL SWITCH TO AUTO. 16. ADJUST DISCHARGE PRESSURE CONTROL TO GET PROPER DISCHARGE PRESSURE. DURING OPERATION MAINTENANCE (PMCS) 1. Check all gauges for proper operation. 2. Check entire pump assembly for leaks. 3. Listen for unusual noises. 4. Listen for vibrations. 5. Note all deficiencies on DA Form 2404 or 5988E G L U V SHUT-DOWN PROCEDURE 1. TURN ENGINE RPM/DISCHARGE PRESSURE CONTROL FULLY COUNTERCLOCKWISE. 2. SET MAN/AUTO SWITCH TO MAN. 3. DISENGAGE CLUTCH. 4. CLOSE PUMP DISCHARGE AND SUCTION VALVES. 5. WAIT ONE MINUTE THEN PULL ENGINE STOP. 6. SET PANEL LIGHT AND POWER SWITCHES TO OFF. 7. Conduct after PMCS