Ultrasonic Machining of Tungsten Carbide : M2 Internal Threading｜Hantop Intelligence Tech. скачать в хорошем качестве

Ultrasonic Machining of Tungsten Carbide : M2 Internal Threading｜Hantop Intelligence Tech.

Ultrasonic Machining of Tungsten Carbide : M2 Internal Threading｜Hantop Intelligence Tech. HIT utilized the ultrasonic machining module for the M2 internal threading on Tungsten Carbide. The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece, achieving better chip and cutting heat removal. This greatly reduced tool wear and ensured the complete profile of M2 internal thread under 3 times higher machining efficiency. 💡Learn more about HIT Ultrasonic-assisted Machining at https://www.hit-tw.com/ Tungsten Carbide is an alloy of tungsten and carbon. It is a metal-like substance and is approximately 2 to 3 times as rigid and dense as steel. Tungsten Carbide is often referred to as a Hard Metal, for it possesses very high hardness in relation to other metals. The Mohs hardness rating of Tungsten Carbide is around 8.5 ~ 9, and it is extremely stable that does not oxidize under normal temperatures and remains stable even in harsh environments. The hardness and resistance to heat of tungsten carbide make it an ideal material for cutting tools and high-performance wear parts to be used in the environments under high temperature and high speed. It has a wide range of application in many industry sectors such as mould & die, metal machining, wear parts for mining, metal forming tools, cutting tips for saw blades, etc. The high hardness and wear resistance tungsten carbide have brought great challenges and difficulties for industrial manufacturers, especially for the machining of M2 internal thread. Generally, EDM (Electrical Discharge Machining) is the most commenly used machining process when it comes to the machining of tungsten carbide. However, it would inevitably create a white layer upon the machining surface, resulting in worse workpiece quality. The followed-up manufacturing steps to remove the white layer were needed and could be extremely time-consuming. On the other hand, with conventional CNC machining, the strong cutting force and the constant contact between the tool and workpiece would consequently accelerate and intensify the tool wear, especially for a material as hard as tungsten carbide. The major diameter of the M2 internal thread became smaller as the thread went deeper. Eventually, the screw could not be fully locked into the thread, resulting in serious impact on the quality of product. The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. With better chip and cutting heat removal, the tool wear was immensely reduced. With the fact that less machining processes were needed compared to EDM, the entire machining efficiency was greatly enhanced while achieving the completeness of M2 internal thread on tungsten carbide. 💡Learn more about Ultrasonic Machining on Tungsten Carbide at https://www.hit-tw.com/newsdetails.as... In addition to tungsten carbide, HIT also applies the ultrasonic-assisted machining technology to a wide range of demanding materials, including aluminum oxide ceramic (Al2O3), quartz glass, silicon carbide (SiC), zirconium dioxide ceramic (ZrO2), sapphire, mould/tool steel, alloy steel, titanium alloys, and even composites. 💡Learn more HIT's application cases at https://www.hit-tw.com/advantage.aspx 💡Learn more about Ultrasonic Machining on other metal alloys at https://www.hit-tw.com/newsdetails.as... 💡Watch other ultrasonic machining module video at https://www.hit-tw.com/applications.aspx 📩If you are looking for a better way to improve the machining efficiency, workpiece quality, and stability in tool life, please feel free to contact us at https://www.hit-tw.com/Contact.aspx SHARE🔗｜LIKE👍｜SUBSCRIBE📌｜CLICK ON🔔 👉Follow HIT on Facebook :   / hantopintelligence   👉Follow HIT on LinkedIn :   / hantopintelligence