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Moving products and people fuels a thriving economy. Rapid chargers are cutting our fossil fuel dependency. In just 5 minutes I will show you how they work. This is about DC rapid chargers you see in the street, powered by CCS, ChaDeMo, or NACS. My name is Janosch, and I accidentally became a rapid charging expert when I built my own electric cars (three of them!). Now I am sharing everything I know with you in short and to the point videos I wish existed when I was learning myself. There is also an app for you to learn the tech powering solar, electric cars, rapid charging and lithium batteries. Check https://foxev.io/academy/ Open Source CCS implementation: https://github.com/uhi22/foccci Open Source ChaDeMo implementation: https://github.com/jsphuebner/stm32-c... Hardware Rapid chargers are engineered to safely deliver high power at 150kW or faster: Payment Gateway: Facilitates fast and secure transactions through cards, apps, or RFID, ensuring user convenience. Relays: Precisely control power flow, turning circuits on and off during critical moments of operation. 700A Fuse: Supports high-current connections to the grid while preventing overloads, ensuring reliability. Cooling Systems: Actively dissipate heat from internal components and cables during high-power sessions. Power Electronics: Convert alternating current (AC) from the grid into direct current (DC), tailored to the vehicle’s battery. Connectors: Provide the physical link between the charger and the car, adhering to global standards like CCS, ChaDeMo, and NACS. Process Connection & Payment: The user plugs in their EV and processes payment in seconds, starting the session. Safety Check (Isolation Resistance Test): A crucial step that verifies there are no electrical faults before power flows. Power Delivery Ramp-Up: The current is increased gradually, protecting both the charger and the EV battery from damage. Feedback Loop with Battery Management System (BMS): The charger and EV communicate in real-time, adjusting current and voltage to optimize speed and safety. Charging Stops: The session ends when: The battery reaches full capacity. The user’s payment limit is reached. Safety parameters, like overheating, are triggered. Protocols The “language” of rapid charging ensures chargers and vehicles work together seamlessly: CCS (Combined Charging System): With 35,000 lines of code, this globally adopted protocol supports detailed communication for both AC and DC charging. ChaDeMo: Compact and efficient with just 1,400 lines of code, this Japanese protocol prioritizes simplicity and reliability. NACS (North American Charging Standard): Designed for North America, NACS offers a streamlined alternative to CCS, combining user-friendly connectors with high-speed charging capabilities.