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In this episode of the Radical Job Shop Show, Emily Wilkins visits Spectrum Machine & Design in Windsor Locks, Connecticut — a high-precision aerospace and defense manufacturer specializing in critical aircraft engine components. From five-axis mill-turns and pallet automation systems to 100% inspection processes and electron beam welding solutions, Spectrum isn’t just machining parts — they’re engineering solutions. If you’ve ever wondered what a truly systems-driven aerospace shop looks like, this is it. Inside this tour, you’ll see: • Aerospace engine components machined to ±2.5 tenths • How Spectrum digitized their shop floor with ProShop • A pallet system that moves parts between machines automatically • Inconel and Waspaloy hog-outs • 100% inspection culture — even on 20,000-piece runs • How they solved a casting availability issue with electron beam welding • A team with an average shop age of 33 Spectrum Machine & Design is proof that precision, investment, and culture can coexist — and scale. About Spectrum Machine & Design Aerospace & defense manufacturer specializing in aircraft engine components, rotating parts, turbine hardware, and high-precision assemblies. Explore their new website: https://wemachine.com/ About Marketing Metal Marketing Metal helps machine shops, fabricators, and custom equipment builders craft radical brands that build legacy, attract the right customers, and scale with clarity. #RadicalJobShop #MachineShopTour #AerospaceManufacturing #PrecisionMachining #ManufacturingLeadership Timestamps 00:00 – Welcome to Spectrum Machine & Design Emily intro + positioning as aerospace & defense shop 01:23 – Aerospace Engine Components & Critical Parts Blades, vanes, blisks, rotating components 02:10 – Digitizing the Shop Floor (ProShop Rollout) Single source of truth + touchscreen operator interface 03:18 – NADCAP-Approved EDM Capabilities Wire & sinker EDM investment for aerospace work 04:45 – Optical Inspection vs Traditional Comparator Why precision matters at this level 05:15 – 100% Inspection Culture Dog bone profiles, CMM room, no shortcuts 08:03 – ±2.5 Tenths: Aerospace Precision Explained Pump housing tolerances + finish requirements 09:42 – Land Turbines & Military Work Ground power + battleship gearbox bracket 10:27 – 5-Axis Mill Turn & Custom Workholding Designing fixtures in-house 11:02 – Building a Young, High-Performance Team Average shop age 33 13:58 – The “Franken-Part” Solution Electron beam welding to solve casting shortage 16:07 – From Plate to Finished Segment Wire EDM + multi-step machining process 18:13 – 12-Pallet Automation System Unattended machine-to-machine part movement 20:30 – 20-Hour Cycle Jet Engine Case Five parts per week, zero compromise 21:29 – Programming, NX, and Vericut Engineering depth behind the scenes 22:00 – What Makes Spectrum Radical