This is how the delicious “Star” chicken nuggets are made. скачать в хорошем качестве

This is how the delicious “Star” chicken nuggets are made.

The fully automatic chicken nugget production line is a complete set of equipment integrating "raw material processing - shaping and processing - frying / baking - cooling and packaging". It can be adapted to various chicken nugget shapes such as stars, squares, and circles. Through digital control, it can achieve efficient, hygienic, and stable mass production, meeting the large-scale production needs of food factories, catering supply chains, etc. 1. Core functions: Covering the entire production chain of chicken nuggets The production line achieves multi-module collaboration to solve the problems of low production efficiency and unstable quality in manual production. The key functions are as follows: Raw material pre-processing module: Includes meat grinder and filling mixer, which can quickly grind frozen / fresh meat into fine minced meat and precisely mix seasonings, starch, and other auxiliary materials to ensure uniform taste of each batch of filling and avoid errors caused by manual stirring. Forming customization module: Equipped with replaceable molds (such as stars, cartoons, traditional squares), using hydraulic or pneumatic forming technology, 1 hour can produce 1-30,000 chicken nuggets, and the size and thickness of each nugget have an error of ≤ 1mm, with a much better shape regularity than manual production. Heating and cooking module: Supports two modes of frying or baking. The frying machine uses a 370℃ constant temperature numerical control system, automatically controlling the oil temperature and frying time, making the chicken nuggets crispy on the outside without burning; the baking machine uses a hot air circulation system to achieve low-fat and healthy cooking, meeting different product positioning requirements. Cooling and packaging module: After the chicken nuggets are cooked, they are quickly cooled by a wind cooling tunnel (to avoid softening), and then the fully automatic packaging machine completes weighing, sealing, and labeling, with no need for manual contact throughout the process, meeting food-grade hygiene standards. 2. Core advantages: The "cost reduction and efficiency increase" secrets of industrial production Compared with traditional manual or semi-automated production, the core competitiveness of the fully automatic production line lies in 3 dimensions: Efficiency doubled: A single production line only requires 2-3 people to operate, with a daily output of up to 5-10 tons, which is 8-10 times higher than manual production efficiency, significantly reducing labor costs. Quality stable: From filling ratio to heating temperature, the entire process is precisely controlled by the PLC control system, avoiding problems such as "changing taste" and "changing texture", with a product qualification rate of over 99%. Safe and compliant: The components in contact with food are made of 304 stainless steel, and the design of the sterile production workshop is also adopted.