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Mastering Omron Vibration Analysis for Predictive Maintenance

▶ Want to learn industrial automation? Go here: http://realpars.com ▶ Want to train your team in industrial automation? Go here: http://realpars.com/business ▶ You can read the full post here: https://www.realpars.com/blog/omron-v... ⌚Timestamps: 00:00 - Intro 01:30 - Vibration analysis for Predictive Maintenance 03:01 - What is vibration 04:04 - Omron Vibration Analysis Tool 04:35 - Overall architecture 05:34 - Vibration Analysis Template Programs 06:11- Vibration Analysis Process steps 07:08 - Sysmacs Studio VA Template 09:35 - Visualization Tool 11:07 - Hardware configuration 11:23 - Why use Omron Vibration Analysis 12:17 - Summary The video focuses on Omron's Vibration Analysis Solution, a critical tool for predictive maintenance in industrial environments. It introduces the Omron NX machine controller and its integration with the Sysmac Studio vibration waveform analysis library, demonstrating how these technologies collaborate to analyze equipment vibration effectively. The discussion begins by outlining the evolution of maintenance strategies, from the outdated "Run it until it breaks" approach to preventive and predictive maintenance. Preventive maintenance involves scheduled inspections and part replacements, whereas predictive maintenance uses real-time data and condition monitoring to anticipate and mitigate equipment failures. This shift aims to reduce downtime and extend the lifespan of machinery, essential for maintaining productivity and reducing operational costs. Central to the video is the role of vibration analysis within predictive maintenance. Vibration analysis is essential for the early detection of machinery faults, preventing catastrophic failures and optimizing maintenance schedules. The process involves collecting vibration data via sensors, analyzing time waveforms, and examining frequency spectrums using Fast Fourier Transform (FFT). These techniques provide a comprehensive understanding of machinery behavior, aiding in condition monitoring and fault diagnosis, which guide maintenance decisions. The video details Omron's tools designed to facilitate this analysis, including the Omron Vibration Analysis Tool and the Sysmac Studio template program, which incorporates the Waveform Analysis library Function blocks. These user-friendly tools are pivotal in extracting and analyzing vibration data effectively. It also discusses the necessary hardware setup, featuring the NX-HAD Analog input unit and accelerometers that capture and send vibration data for analysis. The analysis process is outlined in three key steps: 1. Data Collection: Gathering and storing vibration data, either locally or in the cloud. 2. Data Analysis: Using the Omron Waveform Analysis Tool to identify significant features that indicate potential anomalies. 3. Data Utilization: Using analyzed data to develop programs that detect abnormalities and prevent equipment failures. It also emphasizes compliance with global standards like ISO 20816-3:2022, which specifies norms for measuring and evaluating machine vibration, ensuring maintenance practices meet international benchmarks. Furthermore, the script highlights the application of Omron's Vibration Analysis Solution across various industries such as corrugated packaging, food and beverage, and automotive. In these sectors, it monitors critical components like robots, gearboxes, and conveyor chains. ‪@omronEurope‬ ============================= If you're interested in deepening your understanding of Omron PLC programming and controller management, check out our courses on Omron PLC Programming Basics using Sysmac Studio and Omron PLC Basics: Fast-Track Training in NX & NJ Series. https://www.realpars.com/courses/omro... https://www.realpars.com/courses/omro... ============================= Did you miss out on the latest and greatest? Catch up now by watching our videos right here: https://www.realpars.com/blog/plc-timers https://www.realpars.com/blog/io-link... https://www.realpars.com/blog/mint-en... ============================= TWEET THIS VIDEO: https://ctt.ac/N28fx ============================= Follow us on Facebook 👉   / therealpars   Follow us on Twitter 👉   / realpars   Follow us on LinkedIn 👉   / realpars   Follow us on Instagram 👉   / realparsdotcom   #PredictiveMaintenance #RealPars #OmronAutomation #vibrationanalysis