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Learn how to make unbelievably juicy jalapeño cheddar sausage completely from scratch in this full-length Pellet Grill Master Class. In this step-by-step guide, Bradley Robinson walks through the entire sausage-making process—from cubing and chilling the meat, to grinding, seasoning, stuffing, cold-smoking, and finally grilling the links to perfection. Our friend Jeremy Yoder (Mad Scientist BBQ) even swings by for a taste test! This episode breaks down the exact ratios, ingredients, techniques, and tools that go into crafting authentic Texas-style sausage. You’ll see how to achieve a clean grind, create a proper bind, case your links without bursting, and cold smoke them for rich color and flavor. Bradley also explains why pink curing salt matters, how to balance fat ratios, how to mix in high-temp cheese, and what makes a perfect snappy casing. After hours of smoke and a final cook to temp, the results speak for themselves: juicy, smoky jalapeño-cheddar sausage with a beautiful snap and creamy cheese pockets throughout. Whether you’re a backyard beginner or a seasoned pitmaster, this tutorial will elevate your sausage-making game and show you how to create BBQ-joint quality links using simple equipment at home. This video featuring Chuds BBQ was originally created for Embers TV - and is legally licensed for presentation here on this channel. #ChudsBBQ #PelletGrillSausage #BBQMasterclass #TexasBBQ #HomemadeSausage #JalapenoCheddar #PelletGrillCooking #SausageMaking #BackyardBBQ #SmokedSausage Pellet grill sausage recipe, How to make sausage on a pellet grill, Chud’s BBQ sausage tutorial, Texas jalapeno cheddar sausage, Camp Chef XXL Pro smoked sausage, Smoked sausage binding tips, Pellet smoker sausage hanging method, Homemade Texas BBQ sausage, How to cold smoke sausage, Best cheese for sausage making, Sausage casing tutorial, Pellet grill BBQ recipes, How to make the best sausage, homemade sausage, mad scientist BBQ, Bradley Robinson, Jeremy Yoder