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Join host Peter Kjeldsteen in this episode of "Everyday Metallurgy" as he welcomes Professor Aude Simar from the University of @uclouvain_be to discuss one of the most exciting innovations in material science: Almazium, a self-healing aluminum alloy. Discover how this groundbreaking material, developed through advanced additive manufacturing techniques, is set to revolutionize industries where strength, weight, and durability are critical. In this in-depth conversation, you’ll learn: What makes almazium unique among aluminum alloys, including its composition of aluminum, magnesium, and zirconium. The science behind self-healing metals, how heat treatment enables healing at the microscopic level, and why this matters for fatigue resistance and long-term performance. The challenges and breakthroughs in manufacturing almazium using laser powder bed fusion and powder metallurgy and even DED. Real-world applications in aerospace, space, and automotive sectors, where reducing weight and increasing reliability are essential. Insights into phase diagrams, the role of magnesium and zirconium, and how these elements contribute to both healing and strength. The future of self-healing materials, including ongoing research, potential for scaling up, and how these alloys could impact everyday life. Whether you’re a materials scientist, engineer, student, or just curious about the future of technology, this episode offers a fascinating look at how self-healing alloys could change the way we build and maintain everything from airplanes to cars, and maybe even spacecraft. Tag Words: self-healing metals, almazium, aluminum alloy, additive manufacturing, laser powder bed fusion, metallurgy, fatigue resistance, aerospace materials, space technology, powder metallurgy, phase diagram, zirconium, magnesium, material science, 3D printing, advanced alloys, Everyday Metallurgy, Peter Kjeldsteen, Aude Simar Chapters: 00:00 - Introduction & Podcast Start 01:00 - Almazium: Superhero Alloys vs. Real Science 03:00 - Aude Simar’s Background & Research Journey 05:00 - Self-Healing Metals: Concept & History 08:00 - Development of Almazium Alloy 12:00 - Applications: Aerospace, Space, Automotive 15:00 - Fatigue, Cracks, and Healing Mechanisms 18:00 - Heat Treatment & Phase Diagram Insights 21:00 - Magnesium & Zirconium Roles in Almazium 23:00 - Additive Manufacturing: Laser Powder Bed Fusion 25:00 - Powder Metallurgy & Production Challenges 27:00 - Future Applications & Everyday Impact 28:00 - Publications & Closing Remarks Don’t miss this deep dive into the future of metallurgy and material science. Subscribe for more episodes exploring the latest in engineering and technology