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Welcome to this session on changing routings in SAP using transaction CA02. In this hands-on lesson, you’ll learn how to update operation sequences, verify work centers, and assign material components to specific steps within the production process. Routings are the backbone of manufacturing efficiency — they define how and where materials move through production, ensuring that each component reaches the right place at the right time. You’ll follow a step-by-step walkthrough that shows how to: 1. Access the Change Routing screen (CA02). 2. Enter the correct material and plant data. 3. Review and adjust operation steps and work centers. 4. Assign a BOM component to an operation for precise material staging. Through a PepsiCo real-world scenario, you’ll see how global manufacturing teams maintain production accuracy and reduce downtime by keeping routings aligned with actual shop floor processes. Whether it’s bottle filling in Malaysia or pilot packaging trials in the U.S., routing accuracy ensures synchronized operations across all plants. By the end of this session, you’ll understand how updating routings improves production scheduling, inventory accuracy, and overall manufacturing performance. 📘 What You’ve Learned 1️⃣ Understand what routings are and their importance in defining the flow of production operations in SAP. 2️⃣ Learn how to access the Change Routing transaction (CA02) through the SAP menu path or by entering the transaction code directly. 3️⃣ Enter essential input parameters: Material Number and Plant, ensuring changes are made at the correct production site. 4️⃣ Navigate and review the operation overview screen to see how each operation step corresponds to a production activity. 5️⃣ Verify and, if necessary, update work centers — the machines or labor groups performing each operation. 6️⃣ Review the sequence of operations to ensure a logical and efficient production workflow. 7️⃣ Assign a Bill of Materials (BOM) component to a specific operation using the Component Allocation function. 8️⃣ Use the New Assignment feature to link a material to the correct operation activity (e.g., operation 20). 9️⃣ Confirm that the material assignment has been correctly updated and saved in the routing. 🔟 Understand how proper component assignment supports Just-in-Time (JIT) manufacturing, minimizing waste and ensuring materials arrive at the exact moment they’re needed. 1️⃣1️⃣ Recognize how updating routings in SAP improves efficiency, accuracy, and communication between planning, production, and procurement teams. 👥 Who It’s For ❶ Production planners and schedulers responsible for managing and optimizing manufacturing processes. ❷ Manufacturing engineers defining or adjusting process sequences and resource utilization. ❸ Shop floor supervisors ensuring production routings match real-world operations. ❹ Procurement and material planning teams coordinating material availability with production steps. ❺ SAP end users, consultants, and learners focusing on Production Planning (PP) and Master Data maintenance. 🏁 Summary In this session, you learned how to change routings in SAP using transaction CA02 to improve production accuracy and efficiency. You explored how to update operation sequences, verify work centers, and assign materials to the correct operation steps — ensuring components are delivered at the right time and place in the manufacturing process. By following this structured process, you’ve seen how accurate routing directly impacts shop floor performance, minimizes handling time, and aligns system data with real-world operations. Through the Pepsi example, you understood how precise routings support global consistency — from assigning shrink wrap to the correct labeling operation in Malaysia to testing new packaging configurations in the U.S. With this knowledge, you can now confidently refine routings in SAP, support smoother production runs, and contribute to more predictable, efficient, and synchronized manufacturing processes. #SAPERP #SAPTraining #SAPLearning #SAPModules #EnterpriseResourcePlanning #DigitalTransformation #SAPForBeginners #SAPImplementation #ERPSolutions #ERP #SAP #ECC #sappp #sappptraining #sappptutorialforbeginners #sapppcourse