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Watch as we bring a BMW 330e G20 Plug-in Hybrid back from the dead! This car arrived from Liverpool to London on a recovery truck with severe electrical faults, gearbox issues, and an isolation error in the high-voltage system. After countless hours of diagnostics, replacing the electric motor, gearbox, and high-voltage charger, and battling through SME fault codes and failed used parts—we finally FIXED it. From £15,000 quoted by BMW to just over £5K total repair cost, this one’s a win for sustainability and smart diagnostics. 📈 Learn how to perform insulation resistance tests, code modules using ISTA, identify electric motor failures, and navigate hybrid drivetrain repairs with precision. 📍 Visit Us: OGS Mechanics Units 9–14, Millers Yard Rear of 28 Long Lane London N3 2QG 📺 Watch Our Repairs in Action: 📌 Subscribe on YouTube → Weekly EV/Hybrid breakdowns, fixes & full diagnostics 📲 Follow the Behind-the-Scenes Garage Life: 🎵 TikTok: / ogsmechanics 📸 Instagram: / ogs_mechanics 📘 Facebook: https://www.facebook.com/share/15J54K... ⏱️ Timestamps : 0:00 - Intro: BMW 330e G20 Recovery Case 0:22 - Faults Overview: HV System, SME, and 12V Charging 1:38 - Initial Diagnostic with ISTA 3:31 - Isolation Fault Testing Begins 6:15 - Tracing Current Leak to Electric Motor 10:31 - Confirming Fault in Electric Motor (Gearbox) 12:52 - Stator Coil Burnt: Root Cause Found 14:57 - Sourcing and Testing Replacement Gearbox 17:09 - Mechatronic Swap & Reassembly 20:33 - Installing Gearbox Back in the Car 23:41 - Initial Power-Up & SME Fault 27:18 - Isolation Fault Still Present 28:33 - Charging System Tests & Failures 31:04 - Charger Control Unit Identified as Faulty 36:40 - Replacement Charger Installed (Used) 39:31 - Charger Needs Coding to Work 41:12 - New OEM Charger Installed & Coded 44:12 - Finally: Isolation Test Passes! 47:02 - First Full High Voltage Charge 49:32 - Road Test: Battery Range, Cell Imbalance 52:28 - Final Diagnosis: Battery in Good Health 56:33 - Repair Cost Breakdown 58:27 - Summary & Outro #BMW330e #HybridRepair #HighVoltageSystem #BMWG20 #ElectricMotorFailure #SMEFault #ISTA #EVRepair #CarDiagnostics #OGSMechanics Music from #InAudio: https://inaudio.org/ Track Name. Sport Rock Energetic by Infraction [No Copyright Music] / Running Faster Music from #InAudio: https://inaudio.org/ Track Name. Sport Trap Rock Workout by Infraction [No Copyright Music] / Are You Ready