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Micarta /mai-kar-tə/ - noun: A brand name for composites of linen, canvas, paper, fiberglass, carbon fiber or other fabric in a thermosetting plastic. Damascus /dəˈmæskəs/ - noun: The forged steel of the blades of swords smithed in the Near East from ingots of Wootz steel. These two iconic and unique materials are both examples of composites, whether it be textiles casted under pressure with a thermoset plastic, or a blend of forge-welded steels. We wanted to create something unique and maybe even a whole new process combining these two materials, then machine some cool sunglasses with it. Learn with us and make your own micarta at home for cool projects like knife scales, tool handles, and more! Enter or giveaway where you can win a piece of this damascus micarta to make something cool with in your own shop! https://gleam.io/ARmfQ/damascus-micar... All files for this project are located in our github repo: https://github.com/narwhallabs/Damasc... ______________________________ Materials and Tools used in this project: For the Micarta: Melamine sheet for making a releasable mold box 3D printer and PLA filament Mold release wax or spray: https://www.jamestowndistributors.com... 100% cotton fabric - cut to the size of your mold box. ~200 layers results in about 1 1/8" thick finished micarta Heavy-duty "F" style clamps. We used a custom made steel screw clamp, but that isn't necessary. TotalBoat Thickset: https://www.totalboat.com/product/tot... Epoxy spreader: https://www.totalboat.com/product/epo... Disposable paint tray liners: https://www.jamestowndistributors.com... Poly sheeting (to protect your work surface) Some friends - this layup will be difficult and time consuming to do solo. For machining the sunglasses: Stock material - must be at least 3/4" thick Fusion 360 - CAD and CAM for making toolpaths CNC Router - AvidCNC PRO2448 https://www.avidcnc.com/pro4824-4-x-2... 1/4" flat 2 flute spiral upcut end mill - Part registration and roughing passes 1/8" ball end 2 flute spiral upcut end mill - Finishing passes https://bitsbits.com/product/srf4-250... 1/4" hardened steel dowel pins - for part registration https://bitsbits.com/product/srb4-125up/ T-Tracks and cantilever clamps - other workholding solutions will likely work fine Lenses Eyeglass Hinges (we were unable to source these domestically) ______________________________ Narwhal Labs is a community and makerspace that encourages and supports creative building, learning, and experimentation. Located in Bristol, Rhode Island at TotalBoat and Jamestown Distributors HQ. https://www.narwhallabs.com https://wiki.narwhallabs.com https://github.com/narwhallabs ______________________________ Supporters of NarwhalLabs: TotalBoat - http://www.totalboat.com/ AvidCNC - https://www.avidcnc.com ThunderLaser USA - https://www.thunderlaser.com/ MakerMade - http://www.makermade3d.com/ Arbortech - https://www.arbortechtools.com/ Bits&Bits - https://bitsbits.com/ Rockler - https://www.rockler.com/ Pony Jorgensen - https://ponyjorgensen.com/ SPAX - https://spax.us/