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🚀 Dive into this budget-friendly DIY guide on installing an in-tank fuel pump in an old air-cooled Volkswagen (or any classic car) gas tank for your EFI conversion! We're keeping costs low—under $85 total—by repurposing affordable fuel pumps from mid-90s Ford trucks. Watch as I fabricate a custom mounting flange (laser-cut for precision, but doable with basic tools), modify the hanger for perfect fit, adapt wiring and fuel lines with ethanol-compatible hoses, and seal it all up safely. Perfect for VW enthusiasts, budget builders, and anyone tackling EFI swaps on classic Beetles, Buses, or Bugs. No need to ditch your stock VW sender—keep those gauges working without adapters! If you're into low-buck VW mods, EFI conversions, or air-cooled engine hacks, hit that LIKE button, SUBSCRIBE for more VeeDubability content, and drop a comment: What's your next EFI project? Parts used: @sendcutsend for the mounting ring Fuel Hose: https://www.highflowfuel.com/fuel-hos... Return style fuel pumps: 1996-1998 Ford Explorer (there are 3 variations use the one that works best with your application) 1997-2003 Ford F-150 Returnless fuel pumps: 1999-2001 Ford Explorer If you know of any other variations of this fuel pump comment below, and I'll add it to the list. 0:00 – Intro & Why This Low-Buck Mod 0:45 – Why Ford Explorer/F-150 Pumps Are Perfect (Built-in Sender + Return Line) 2:10 – Fabricating the Custom Mounting Flange (Laser-Cut + Drill Press/Grinder DIY Option) 4:20 – Cutting the Hole in the Old Air-Cooled VW Tank 6:15 – Flattening the Tank Rib + Tank Prep 7:50 – Shortening & Modifying the Pump Hanger (Cutting & Welding Tips) 9:30 – Wiring Hacks & Keeping Your Stock VW Sender/Gauges Working 10:45 – Ethanol-Compatible Fuel Lines & Hose Adaptations 11:40 – Final Install, Sealing with RTV, Fender Washers & Nylock Nuts 12:20 – Full Cost Breakdown ($55–$75) 12:50 – Bonus: My New Waste Oil Heater Setup for Wisconsin Winters 13:00 – Outro & What’s Next #VWEFI #BudgetBuild #AirCooledVW #FuelPumpInstall #DIYEFI #VolkswagenRestoration #ClassicCarMods #VWBeetle #VWBug #VWBus #EFISwap #LowBuckGarage